PET Preform Plastic Molds Injection PET Moulding Top Level

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1 set
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100 set/month

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Product Description:

 PET Preform Plastic Molds Injection PET Moulding  Top Level

he thickness and weight of moulds are in accordance with the tubes,these measurments will change in case the products ar  e improved.

 

 Productivity

 Fast cycling due to specially designed cooling circuits

 Part ejection sensors that monitor preform transfer to the take-off plate,improving cycle time

 Standard interchangeable mold components,replacement parts available within 24 hours

 Reliability

 Rugged design for long life

 Auxiliary tapers that reduce mold wear by pre-aligning the mold halves prior to the engagement of the neck ring tapers

 Roller cams actuate both the opening and closing actions on the thread splits

 Part quality

 Lowest cavity-to-cavity weight and dimensional variation as a result of best-in-class manufacturing machines and processes

 Water hoses that are manifolded at the bottom of the hot runner preform mould,eliminationg potential for water marks on preforms.

 

PET Preform Mould Main Components Specification and Advantages

Main component

Specification and Advantages.

Core

2316 steel from Sweden.

high quality special mould 

steel from sweden (HRC >45)

 gurantee 2 million shots

 without any maintenance

Neck

S136 steel from Sweden, HRC >60,

International standard screw neck.

Cavity

2316 steel from Sweden

Each cavity have an independent temperature controller.

Each cavity self-clamp independently, 

ensure mould concentricity. 0.05-0.06mm.

Body

P20 Steel material from Germany

 Hot runner plate

 

2344 Steel material from Germany

 

Slider Plate

wear-resistant copper

specially designed 

cooling circuits

Proper design reduce molding cycle time to 15 seconds( with proper

water chiller and injection machine) about 3-5 shots per minute

Hot runner design

make sure the high quality of preform products.

Heater

Anole Germany

valve gated design

 with Automatic drop

each cavity has its independent heating zone and temperature is measured 

by independent thermocouple.(advantages: easily avoid some problems 

such as white or draw bench on bottom).

Valve gated type without tail reduces labor force.

Precessed by high 

presion CNC 

machine and numerical 

control loathe machine

Lowest weight and dimensional variation

thickness between max. part and min. part

 is not more than 0.05mm make sure 

that every parts can match well.

 


 
Our Services

 

1. Can supply with both Mold  & Molded parts

 

2. Provide Milled Prototype Making, Mold Design, Mold Making, Mold Testing, Molding, Products assembly...services

 

3. With more than 25 years experience, all of works are done 100% in our factory in Taiwan!

 

4. Low volumes / Small orders are welcome! Please contact us to discuss case by case. 

 

5. Accept only OEM / ODM / Customer Projects. We do not have any existing molds for sell.

 

6. Mold building lead time: Around 40-50 days, with 1st Mold trialing report and Mold trailing samples  

 

     

Product Description

  

 

Plastic materials:

PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PBT+GF30%...etc.

Other materials:

Rubber, Silicone rubber, LSR, aluminum, zinc...Metal...etc.

Quality:

ROSH and SGS standard

Feature:

Non marking and Non flash

Size:

According to your drawing

Color, Quantity, Unit price, Tooling cost, Tooling size:

To be discussed

Mold structure:

Injection Mould, Plastic Mold, Overmould, 2k mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold, Collapsible Core Mold, Die Sets, Compression Mold, Cold runner system LSR Mold,…etc.

Mould Base:

HASCO standard, European standard, World standard

Mould Base Material:

LKM, FUTA, HASCO, DME, etc. or as per customer’s requirement.

Surface Finish:

Texture (MT standard), high gloss polishing

Finish:

Mirror finish etc.

Cavity / Core steel:

P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 etc.

Cavity:

Single cavity, Muti Cavity, based on customer’s requirement.

Hot / Cold Runner:

HUSKY, INCOE, YUDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand…etc.

Mould Life:

1,000 to 1,000,000 shots

(according to your working environment)

Design & Program Softwares:

CAD, CAM, CAE, Pro-E, Solid works…etc.

Equipments:

High speed CNC, standard CNC, EDM, Wire Cutting, Grinder, Plastic Injection Molding Machine for testing mold from 50-3000T available.

Package:

Standard exported wooden box packed, fumigation process (upon required)

Mold building lead time:

T1, 40~50 days, parts measurement report (upon required).

Annual production:

250 sets of mold

 

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Q:The processing method of the mold cavity processing center
Are you a mechanical major? A: do you want any graduation thesis on CNC processing? Tell you that if you are a professional, you don't even know what that means! It is nonsense that you graduate and not graduate
Q:What does the mold and the flying model mean
B: it's the assembly mould. Where can't the qualified fitter fix it
Q:What courses are required to learn the UG mould design?
Software UG mold design and processing technology of mold manufacturing, etc., to learn the software Suggestions to learn mould theory knowledge at the same time, access to practice is the best, the UG is just a kind of tool of mold design, don't understand the mold design theory and the practice of knowledge, the design is difficult to learn, suggest to buy books on mold design technical guidance.
Q:What is a mold, and what is a mold
Under external force, the material is made into a special shape and dimension. Widely used in cutting, forging, cold heading, extrusion, powder metallurgy parts suppression, pressure casting, as well as engineering plastics, rubber, ceramics and other products of the molding or injection forming. The mold has a certain contour or inner cavity shape, and the shape of the blade can be separated by the shape of the outline. The inner cavity shape can be used to obtain the corresponding solid shape. The mould usually includes two parts: the moving model and the mold (or the punch and the concave), which can be divided into two parts. When apart, take out the pieces and put them into the mold cavity forming. Mold is a precision tool, complex shape, bear the expansion force of billet, the structural strength, stiffness, surface hardness, surface roughness and machining accuracy have higher request, the development level of mold production is one of the important symbol of the levels of mechanical manufacturing. There are many kinds of molds, according to the processing object and the processing technique can be divided into: the mould of processing the metal. The mould of non-metal and powder metallurgy. Including plastic mold (such as injection mould, die mold and extrusion die), rubber mould and powder metallurgy mold etc. According to the structural characteristics, the mould can be divided into flat blanking modes and spatial modes. The mould is usually single, small batch production.
Q:What is the difference between the p20 mould steel and the nak80-b mould steel
Nak80-b mould steel is a Japanese cargo, and its main application is: require hardness, erosion, and polishing. Also: nak80-b is harder than P20; Of course the price is more than the P20.
Q:How to open the exhaust in the plastic mould exhaust, should notice what?
The effect of the exhaust tank The exhaust tank has two main functions. One is to exclude the air in the cavity when the fuse is fused. The second is to eliminate all kinds of gases produced during heating. The more thin wall products, the more distant the part of the gate, the opening of the exhaust slot is especially important. For small pieces or precision parts also should attach great importance to the opening of the exhaust slot, because in addition to it can avoid products surface burns and injection quantity is insufficient, also can eliminate the various defects of the products, reduce the pollution of the mould and so on. So how does the exhaust of the cavity be sufficient? In general, if the injection rate is injected at the highest injection rate, it is not left in the product, and it is considered sufficient to exhaust the cavity in the cavity
Q:The difference between wire cutting and mold making
The mould as a kind of high life special technology equipment, has the following production characteristics: (1) it belongs to single, multi-breed production. Mold is the high life of special process equipment, each pair of mould can produce a certain shape, size, and the precision of parts, it's decided to mold production belongs to the nature of the single, many varieties, production procedures. The mould production cycle is short. Due to the acceleration of new product upgrade and market competition, the requirement of the mould production cycle is getting shorter and shorter. The mould production management, design and process should meet the objective requirements. (3) the complete set of mould production. When some parts need more pair of mould processing, often involvement and influence each other between each pair of mould, only the final qualified parts, it qualifies as a series of mold. Therefore, this feature must be fully considered in terms of production and planning.
Q:Do machine parts need to be moulds?
Not all of them have to be moulds. Look at your parts.I hope my answer will help you
Q:Basic knowledge of die fitter
The work of the fitter is very extensive. There are main lines, machining parts, assembly, equipment maintenance and innovation. (1) underline the parts before processing. (2) the processing parts of the mechanical method is not suitable or cannot solve the parts and all kinds of worker, clamp, measuring tool and a variety of special equipment manufacturing, such as to be done through bench work. (3) assembly of good machining parts according to the technical requirements for components, precision machinery parts assembly and final assembly, making it a complete machine. (4) the maintenance of mechanical equipment in the process of using a case of damage, failure or use for a long time to the bench after losing the use of precision parts for maintenance and repair. (5) to improve the productivity and quality of the products, the innovation and improvement of tools and processes are also important tasks for the workers. In short, the fitter is an indispensable part of the machinery manufacturing industry.
Q:The injection molding round box is not satisfied with the molds.
New models or old models? The new mode may have a factor of 1. 2, the glue is too small. 3, the trail is too small. The exhaust is not good and the exhaust is bad.

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