• PET Preform Plastic Molds Injection PET Moulding  Top Level System 1
  • PET Preform Plastic Molds Injection PET Moulding  Top Level System 2
PET Preform Plastic Molds Injection PET Moulding  Top Level

PET Preform Plastic Molds Injection PET Moulding Top Level

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 set
Supply Capability:
100 set/month

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 PET Preform Plastic Molds Injection PET Moulding  Top Level

he thickness and weight of moulds are in accordance with the tubes,these measurments will change in case the products ar  e improved.

 

 Productivity

 Fast cycling due to specially designed cooling circuits

 Part ejection sensors that monitor preform transfer to the take-off plate,improving cycle time

 Standard interchangeable mold components,replacement parts available within 24 hours

 Reliability

 Rugged design for long life

 Auxiliary tapers that reduce mold wear by pre-aligning the mold halves prior to the engagement of the neck ring tapers

 Roller cams actuate both the opening and closing actions on the thread splits

 Part quality

 Lowest cavity-to-cavity weight and dimensional variation as a result of best-in-class manufacturing machines and processes

 Water hoses that are manifolded at the bottom of the hot runner preform mould,eliminationg potential for water marks on preforms.

 

PET Preform Mould Main Components Specification and Advantages

Main component

Specification and Advantages.

Core

2316 steel from Sweden.

high quality special mould 

steel from sweden (HRC >45)

 gurantee 2 million shots

 without any maintenance

Neck

S136 steel from Sweden, HRC >60,

International standard screw neck.

Cavity

2316 steel from Sweden

Each cavity have an independent temperature controller.

Each cavity self-clamp independently, 

ensure mould concentricity. 0.05-0.06mm.

Body

P20 Steel material from Germany

 Hot runner plate

 

2344 Steel material from Germany

 

Slider Plate

wear-resistant copper

specially designed 

cooling circuits

Proper design reduce molding cycle time to 15 seconds( with proper

water chiller and injection machine) about 3-5 shots per minute

Hot runner design

make sure the high quality of preform products.

Heater

Anole Germany

valve gated design

 with Automatic drop

each cavity has its independent heating zone and temperature is measured 

by independent thermocouple.(advantages: easily avoid some problems 

such as white or draw bench on bottom).

Valve gated type without tail reduces labor force.

Precessed by high 

presion CNC 

machine and numerical 

control loathe machine

Lowest weight and dimensional variation

thickness between max. part and min. part

 is not more than 0.05mm make sure 

that every parts can match well.

 


 
Our Services

 

1. Can supply with both Mold  & Molded parts

 

2. Provide Milled Prototype Making, Mold Design, Mold Making, Mold Testing, Molding, Products assembly...services

 

3. With more than 25 years experience, all of works are done 100% in our factory in Taiwan!

 

4. Low volumes / Small orders are welcome! Please contact us to discuss case by case. 

 

5. Accept only OEM / ODM / Customer Projects. We do not have any existing molds for sell.

 

6. Mold building lead time: Around 40-50 days, with 1st Mold trialing report and Mold trailing samples  

 

     

Product Description

  

 

Plastic materials:

PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PBT+GF30%...etc.

Other materials:

Rubber, Silicone rubber, LSR, aluminum, zinc...Metal...etc.

Quality:

ROSH and SGS standard

Feature:

Non marking and Non flash

Size:

According to your drawing

Color, Quantity, Unit price, Tooling cost, Tooling size:

To be discussed

Mold structure:

Injection Mould, Plastic Mold, Overmould, 2k mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold, Collapsible Core Mold, Die Sets, Compression Mold, Cold runner system LSR Mold,…etc.

Mould Base:

HASCO standard, European standard, World standard

Mould Base Material:

LKM, FUTA, HASCO, DME, etc. or as per customer’s requirement.

Surface Finish:

Texture (MT standard), high gloss polishing

Finish:

Mirror finish etc.

Cavity / Core steel:

P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 etc.

Cavity:

Single cavity, Muti Cavity, based on customer’s requirement.

Hot / Cold Runner:

HUSKY, INCOE, YUDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand…etc.

Mould Life:

1,000 to 1,000,000 shots

(according to your working environment)

Design & Program Softwares:

CAD, CAM, CAE, Pro-E, Solid works…etc.

Equipments:

High speed CNC, standard CNC, EDM, Wire Cutting, Grinder, Plastic Injection Molding Machine for testing mold from 50-3000T available.

Package:

Standard exported wooden box packed, fumigation process (upon required)

Mold building lead time:

T1, 40~50 days, parts measurement report (upon required).

Annual production:

250 sets of mold

 

Q:The application of hydraulic cylinder in mould
Slide block, core. Some places are for the convenience of the model, some places are for release.
Q:What is the difference between mould injection and blow molding?
Injection molding is used to make the mold and then inject the plastic into the mould. Blow molding is used to make a good plastic moulds after heating softening in the embryo, the embryo within the join high pressure air, thinning of the tensile softening of the embryo, formation and mould the same products. Injection molding can make a very complex plastic product, and you can say what shape you want to make. Blow molding can only make hollow products, such as drink bottles and some tool boxes. The moulds are very expensive and the processing is more expensive. Blow molding and processing are cheaper
Q:Is the digital control the same as the mold? If not, what's the difference?
There is a difference, the numerical control is a kind of lathe! The mold is a large scale model! They're very different
Q:What is the number of holes in the mold?
That's the number of modules It's usually professional to say that the mold is a few lumens An eight cavity means that the mold has eight holes that are capable of eight products
Q:What is replicas in the mold
The replicas are exactly the same set of molds, which means that a set of molds will be added to meet the production or replacement of the original molds.
Q:What does it mean to pull the mold? What's going on?
There are many reasons, such as 1, block of foreign body, cleaning surface, suitable type of stripper
Q:How many kinds of equipment can be used to open the mould?
"Open mode" is actually a general term for "die development". It consists mainly of design phase, manufacturing phase, verification phase, and commissioning phase. So, the open mode is not simply a few devices that can be done successfully.
Q:Which of the dies is movable
Mold is fixed before, so also called in front of the fixed mold, mold finish after open mold - out - clamping and a series of movements, after mold also called dynamic model,
Q:Why does the mold exhaust, so where does the gas come from
Plastic injection molding process often encountered the problem of the top white, black spot, contraction, bubble, silver, flying edge, etc. If after adjust injection molding process parameters, plastic products is still insufficient filling, high internal stress, there are air bubbles, etc. Phenomenon, this is likely to be plastic mold of the exhaust problem.
Q:Is the stainless steel bowl replaceable in the oven?
If the shape is more complex or not designed for heating stainless steel, the process may be distorted by heating and cooling.

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