steel mesh reinforced plastic pipe
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Structure
The Steel Reinforced PE Pipe is a new kind of high density polyethylene pipe which is reinforced by a steel wire skeleton. Crossing steel wire are spots welded as a net-cylinder structure during the manufacturing process. HDPE , the stuffing material of the structure ,is continuously extruded on producing line. The structure is similar to reinforced concrete structure.
This combination makes the pipe far stronger than standard HDPE pipe and more flexible and corrosion-resistant than steel pipe. Many of its inherent characteristics are far superior to those of HDPE or steel pipe.
Material
The stuffing material of the steel mesh reinforced HDPE pipe and fittings is PE 80 (piping class), and the high quality low-carbon steel wire is used as the reinforced part of the pipes and Q235 steel sheet is used for the fittings.
Characteristics of PE 80(piping class) material
Characteristics Test Standard Unit Result
Melt Flow Index(5Kg,190℃) | ASTM D 1238 | G/10min | 0.56 |
Density | ASTM D 792 | G/cm3 | 0.954 |
Tensile Yield Strength | ASTM D 638 | Kg/cm2 | 230 |
Tensile Fracture Strength | ASTM D 638 | Kg/cm2 | 370 |
Tensile&Elongation Ratio | ASTM D 638 | % | ≥600 |
Brittleness Tempreature | ASTM D 746 | ℃ | ≤-70 |
Linear Expansion Coefficient | DIN 53752 | K-1 | 1.3x10-4 |
ESCR (F50) | ASTM D 1689 | HR | >2000 |
Thermal Stability | ISO 10837 | min | >20 |
Grade | ASTM D 4131(B) | | PE 80 |
Long-term Hydro Static Strength | ISO 9080 | MPa | 9.33 |
Short-term Hydro Static Strength | ASTM D 4131 | HR | >165 |
The characteristic of steel wire and sheet
Characteristics | Test Standard | Unit | Result | |
Steel wire | ||||
Tensile strength | GB/T 343-1994 | MPa | 400-500 | |
Tensile&Elongation Ratio | GB/T 343-1994 | % | 12 | |
Steel sheet | ||||
Tensile strength | GB/T 709-1988 | MPa | 200 | |
Tensile&Elongation Ratio | GB/T 709-1988 | % | 10 |
Characteristics
a. Excellent corrosion resistance
Generally acknowledged as the anti-corrosion material, PE has an excellent property that can resist nearly 275 kinds of corrosive medium, such as non-oxidizing acid, alkali and saline solutions.
b.Super hydraulic performance
The absolute roughness of the steel mesh reinforced PE pipe is 0.01mm only while that of the steel pipe is 0.2mm. So the flow resistance is smaller and the conveying capacity is obviously higher than the normal steel pipe under the same condition.
c.Good flexibility and anti-seismic property
The steel mesh reinforced PE pipe has moderate elastic modulus. So it has excellent adaptability to the nonuniform settlement foundation and ground displacement. The good anti-seismic performance will reduce the cost of losses maximally when earthquake occurs.
d.Lighter weight and easier installation
The density of steel mesh reinforced PE pipe is only 40% of that of steel pipe, we don't need the lifting equipment on site when installing pipes of small caliber. Using this kind of pipe can also save bend fittings benefit from the pipe laying according to the topography to the general undulating land. And the requirement of trench digging is less than steel pipe.
e.Super abrasion resistance
Generally, the abrasion property of polyethylene is superior to normal metal material .lt dedicates the abrasion resistance feature of steel framed reinforced PE composite pipe is exactly better than that of the normal steel pipes.
Solid Content | 7 | 14 | 8.8 | |
Wearing Capacity (μm/h) | SR-HDPE | 0.38 | 0.58 | 0.23 |
| Steel | 1.5 | 2.3 | 0.9 |
f.Excellent heat preservation property
The basic stuffing material of steel mesh reinforced PE pipe is polyethylene. The Thermal conductivity coefficient of PE is 0.43W/m℃,and that of the steel pipe is 2.5 W/m℃. So the heat preservation property is very good. Also we don't need any heat-insulation treatment even installing overhead.
g.Outstanding hygienic character
PE material is nontoxic and is widely used in food industry . The steel mesh reinforced PE pipe use PE as basic stuff ,and it has passed each test of the National Preventive Medical Association and gotten the Healthy Permit for portable water conveying. So our pipe can meet the requirements of Food Hygiene Law and Healthy Evaluation. At the same time, the inner surface of our pipe is bacteria free ,electrochemistry corrosion free and won’t introduce secondary pollution.
h.Working lifetime is longer and comprehensive cost is lower
The features of PE material ensure the working lifeof steel mesh reinforced PE pipe is much longer and comprehensive cost much lower than those of the normal steel pipe in the fields of conveying corrosive medium.
Benefit from the property of anti-corrosion, flexibility and heat preservation, etc., this pipe can be used on the industry of Mining, Oil, Gas, Chemical, the transportation of Ore Pulp and Tailings.
- Q: Fire special steel plastic composite pipe is lined with plastic or plastic
- The steel plastic composite pipe is a new type of pipeline material developed recently in China. The pipeline has successfully solved the loss caused by pipeline corrosion every year. It belongs to the green energy saving pipeline completely. The composite pipe is formed by steel and plastic composite, so has the common advantages of steel, the compressive tensile and corrosion resistance, anti ultraviolet ability is other pipelines can and, therefore can use the pipeline in various engineering fields, and composite steel pipe according to the different environment play different performance advantages.
- Q: Are composite pipes suitable for extreme temperature conditions?
- Composite pipes are generally not suitable for extreme temperature conditions. While composite materials offer excellent strength-to-weight ratio and corrosion resistance, they may not withstand very high or very low temperatures as well as other materials like metal. Extreme temperatures can cause composite pipes to become brittle and prone to cracking or failure. Therefore, it is important to consider alternative materials for extreme temperature applications.
- Q: Can composite pipes be used for hydroelectric power generation systems?
- Yes, composite pipes can be used for hydroelectric power generation systems. Composite materials, such as fiber-reinforced polymers, offer advantages like high strength-to-weight ratio, corrosion resistance, and durability, making them suitable for the harsh conditions of hydroelectric power generation. They can withstand high pressure, turbulent flow, and water hammer effects, making them a reliable choice for transporting water to turbines in hydroelectric power plants.
- Q: Are composite pipes suitable for food and beverage industries?
- Yes, composite pipes are suitable for food and beverage industries. They are corrosion-resistant, lightweight, and have excellent mechanical properties. Composite pipes also have a smooth inner surface, which makes them ideal for transportation of food and beverages as it minimizes the risk of contamination and ensures hygienic conditions. Additionally, composite pipes have good thermal insulation properties, allowing for temperature control during the transportation of sensitive food and beverages.
- Q: Is the PPR tube and the PPR composite pipe the same thing?
- The PPR water supply pipe is pure plastic, using type three tortoise copolymerized polypropylene as raw material.PPR composite pipe is based on pure plastic pipe, and the middle layer is covered with an aluminum layer.
- Q: Natural gas aluminum pipe, what fittings are best used?
- Aluminum plastic pipe in the installation and use, should try to avoid small radius bending, in order to prevent the aluminum tube part of the rupture; at the same time avoid connecting pipe buried in the wall, underground, in order to facilitate inspection and maintenance.
- Q: How to connect the steel tube and the steel tube?
- Electric melting connection is a composite pipe socket to electrofusion fittings, make embedded electric heat wire on the surface of the heating pipe. The pipe inner surface of melt generated melt, melt and fill the gap until the expansion pipe fittings, pipe appearance also produced two kinds of melt, melt each other together, cooling and forming after the pipe fittings are closely connected as a whole.
- Q: Can composite pipes be used for compressed air systems?
- Yes, composite pipes can be used for compressed air systems. Composite pipes are known for their durability, corrosion resistance, and lightweight properties, making them suitable for various applications including compressed air systems. They offer excellent strength-to-weight ratio and are capable of withstanding high-pressure environments, ensuring efficient and safe operation of compressed air systems.
- Q: PsP plastic steel composite pipe, good installation?,
- To say that the steel plastic composite pipe itself is not only with the steel pipe hardness, but also has a lightweight plastic pipe, so in the process of installation, compared to other pipe, it is much simpler.
- Q: Who knows the characteristic of stainless steel PP-R pipe (PPR stainless steel composite pipe)? Thank you
- PPR pipe diameter can be from 16mm to 160mm, home improvement is used mainly 20mm, 25mm two (commonly known as 6 in charge, 1 inch tube), of which 4 points for the more effective. The diameter of PP-R pipe is outside diameter.
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