• Continue Casting Steel Billet Manufactured by Blast Furnace System 1
  • Continue Casting Steel Billet Manufactured by Blast Furnace System 2
Continue Casting Steel Billet Manufactured by Blast Furnace

Continue Casting Steel Billet Manufactured by Blast Furnace

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Loading Port:
Tianjin
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Min Order Qty:
1000 m.t.
Supply Capability:
100000 m.t./month

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Continue Casting Steel Billet Made by Blast Furnace

 

1.Structure of  Continue Casting Steel Billet Made by Blast Furnace

 Continue Casting Steel Billet Made by Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Continue Casting Steel Billet Made by Blast Furnace.

.General rolling process using billet continuous casting billet,Rolling billet and forging stock,Basically on the billet steel rolling production All have the same requirements,From the steel chemical composition,Overall dimensions,Billet surface and internal qualityRequirements. The requirement of steel grade and chemical composition First should comply with the relevant standard gauge billet grades and chemical compositionDecide,For different types of steel on the content of residual elements in steel have corresponding requirements,But these requirements is to ensure that wireRequired by the quality.

Especially I personally think for rolling mainly to chemical composition to uniform Of course, more than the harmful elements,Or gas content is much,Will be unable to save the consequences in the rolling.forThe shape of the billet size requirements are:The cross section shape and allowable deviation of steel,Specified length.The shortest length of short feetAnd proportion, bending, torsion, etc. These requirements are considered the rolling mill production ability into full play,Guarantee for billet heating and rolling smoothly and considerThe comprehensive factors such as the possibility and rationality of certain. The requirement of steel grade and chemical composition First should comply with the relevant standard gauge billet grades and chemical compositionDecide,For different types of steel on the content of residual elements in steel have corresponding requirements,But these requirements is to ensure that wireRequired by the quality.Especially I personally think for rolling mainly to chemical composition to uniform Of course, more than the harmful elements,Or gas content is much,Will be unable to save the consequences in the rolling.forThe shape of the billet size requirements are:The cross section shape and allowable deviation of steel,Specified length.The shortest length of short feetAnd proportion, bending, torsion, etc. These requirements are considered the rolling mill production ability into full play,Guarantee for billet heating and rolling smoothly and considerThe comprehensive factors such as the possibility and rationality of certain.

3.  Continue Casting Steel Billet Made by Blast Furnace Images

 

 

 

Continue Casting Steel Billet Manufactured by Blast Furnace

Continue Casting Steel Billet Manufactured by Blast Furnace

 

 

 

4.  Continue Casting Steel Billet Made by Blast Furnace Specification

 Continue Casting Steel Billet Made by Blast Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Continue Casting Steel Billet Made by Blast Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②What kinds of the products you can supply?

You can check our website: www.okorder.com to find our products catalogues there. Or you can email to us and we can send to you if you are interested in any products.

 

③How to know the quality grade by inspecting?

We will do the inspection by SGS if you need. And we will give you the MTC.

 

Q:What is the role of steel billets in the construction of bridges and tunnels?
Steel billets play a crucial role in the construction of bridges and tunnels. These billets are semi-finished steel products that are further processed to create various structural components used in the construction industry. In the context of bridges, steel billets are utilized to manufacture steel beams, girders, and columns, which form the skeleton of the bridge. These components provide the necessary strength and stability to support the weight of the bridge and the traffic it carries. Steel billets are chosen due to their high strength-to-weight ratio, making them ideal for constructing long-span and heavy-load bridges. Similarly, in tunnel construction, steel billets are utilized to create reinforcement bars or rebars. These rebars are embedded within the concrete walls and floors of tunnels, providing additional strength and support to withstand the immense pressure and weight of the surrounding soil or rock. Additionally, steel billets are also used to fabricate tunnel linings, which protect the tunnel walls from erosion, corrosion, and other forms of deterioration. The use of steel billets in bridge and tunnel construction offers several advantages. Firstly, steel is a highly durable and resilient material, capable of withstanding extreme forces, temperature variations, and environmental conditions. This durability ensures the longevity and structural integrity of bridges and tunnels, reducing maintenance and repair costs over time. Secondly, steel billets can be easily shaped, molded, and welded into various complex shapes and sizes, allowing for flexibility in design and construction. This versatility enables engineers to create innovative and efficient bridge and tunnel structures, accommodating different architectural and engineering requirements. Lastly, steel billets are known for their excellent load-bearing capacity, making them suitable for high-traffic areas such as bridges and tunnels. They can withstand heavy loads and distribute the weight evenly, minimizing the risk of structural failure or collapse. In conclusion, steel billets play a vital role in the construction of bridges and tunnels by providing the necessary strength, durability, and flexibility. They form the backbone of these structures, ensuring their stability, longevity, and ability to withstand various environmental and operational challenges.
Q:Are steel billets used in the manufacturing of tools?
Steel billets are widely used in tool manufacturing. They are semi-finished steel products that are usually hot-rolled or forged into different shapes like bars, rods, and sheets. These billets act as the main raw material for making high-quality tools because they offer the required strength, durability, and machinability. Manufacturers can shape and machine the steel billets to create a wide range of tools such as wrenches, hammers, screwdrivers, drill bits, and cutting tools. The use of steel billets ensures that these tools have the necessary hardness, toughness, and resistance to wear and tear, making them dependable and long-lasting. Consequently, steel billets play a vital role in tool production, enhancing the overall efficiency and functionality of various industries.
Q:If the casting speed is not steady, what will happen to the billet?
First of all, the probability of slag circle, dimple, crack and blowhole on the surface of the billet will increase, and the slag inclusion in the slag will increase, which will affect the internal and surface quality of the slab.
Q:How do steel billets contribute to the manufacturing of medical equipment?
Steel billets contribute to the manufacturing of medical equipment in several ways. Firstly, steel billets are the raw material used to produce various components of medical equipment. These billets are melted and then shaped into different forms such as tubes, rods, or sheets, which are then used to create essential parts of medical equipment. For instance, steel billets are commonly used to manufacture surgical instruments such as scalpels, forceps, and scissors. These instruments require high precision and durability, and steel provides the necessary strength and resistance to corrosion. Steel billets are melted and molded into specific shapes to create these instruments, ensuring their reliability and longevity. Moreover, steel billets are used in the production of medical implants. Implants such as hip replacements, knee replacements, and dental implants require materials that are biocompatible, strong, and resistant to wear. Steel billets, particularly stainless steel, meet these criteria and are used to create the implants that improve the quality of life for many patients. Additionally, steel billets contribute to the manufacturing of medical equipment by providing the framework for devices such as hospital beds, surgical tables, and examination tables. These structures need to be sturdy, stable, and able to support the weight of patients. Steel billets are transformed into various shapes and sizes to create the frames and bases of these equipment, ensuring their robustness and reliability. In summary, steel billets play a crucial role in the manufacturing of medical equipment. They are the raw material that is melted, shaped, and transformed into components, instruments, and structures necessary for the production of surgical instruments, implants, and medical devices. Their strength, durability, and resistance to corrosion make them an ideal material for manufacturing medical equipment that meets the high standards of the healthcare industry.
Q:What is the role of steel billets in the construction of stadiums and arenas?
Steel billets play a crucial role in the construction of stadiums and arenas. These billets, which are essentially semi-finished steel products, serve as the raw material for various structural components used in the construction process. One of the primary applications of steel billets in stadium and arena construction is for the fabrication of steel beams and columns. These structural elements provide the necessary support and stability to the overall structure. Steel billets are first heated and then passed through rolling mills to acquire the desired shape and size required for these beams and columns. Moreover, steel billets are also used in the production of steel reinforcing bars, commonly known as rebars. These rebars are used to reinforce the concrete structures within stadiums and arenas, such as foundations, walls, and floors. The combination of steel and concrete enhances the structural integrity and load-bearing capacity of these structures, making them capable of withstanding heavy loads, vibrations, and external forces. Additionally, steel billets are utilized in the construction of roof trusses and frames, which provide support for the stadium or arena's roofing system. These steel components offer the necessary strength and durability to withstand the weight of the roof, while also ensuring the overall stability of the structure. Furthermore, steel billets are employed in the production of seating structures, staircases, handrails, and other architectural elements within stadiums and arenas. These components not only contribute to the overall aesthetics of the venue but also provide safety and comfort to spectators. In summary, steel billets are indispensable in the construction of stadiums and arenas. They are transformed into various structural and architectural components that provide strength, stability, and durability to the overall structure. By utilizing steel billets, stadiums and arenas can be built to withstand the demands of large crowds, harsh weather conditions, and the test of time.
Q:What are the different types of steel used for manufacturing billets?
There are several different types of steel that are commonly used for manufacturing billets, including carbon steel, alloy steel, stainless steel, and tool steel. These different types of steel have varying levels of strength, hardness, and corrosion resistance, allowing manufacturers to select the most suitable steel for the specific application and requirements of the billets.
Q:What are the main factors affecting the fatigue strength of stainless steel billets?
There are several main factors that can affect the fatigue strength of stainless steel billets. Firstly, the composition of the stainless steel plays a significant role in determining its fatigue strength. Stainless steel alloys with higher amounts of elements such as chromium, molybdenum, and nickel tend to have improved fatigue strength. These alloying elements enhance the material's resistance to corrosion and increase its ability to withstand cyclic loading, resulting in better fatigue performance. Secondly, the microstructure of the stainless steel billet is another important factor. The presence of defects or impurities within the microstructure can act as stress concentration points, making the material more prone to fatigue failure. Therefore, a well-controlled and homogenous microstructure is essential for achieving higher fatigue strength. Thirdly, the surface condition of the stainless steel billet can significantly impact its fatigue strength. Surface irregularities, such as scratches, nicks, or pitting, act as stress raisers and can initiate cracks under cyclic loading. Proper surface treatment, such as grinding, polishing, or passivation, can help to minimize these surface defects and improve the fatigue resistance of the material. Additionally, the manufacturing process and heat treatment of stainless steel billets can influence their fatigue strength. Processes such as forging, rolling, or extrusion can introduce residual stresses into the material, which may decrease its fatigue strength. Therefore, careful control of the manufacturing process and appropriate heat treatment techniques, such as annealing or quenching, are crucial to optimize the fatigue performance of stainless steel billets. Lastly, operating conditions, including the applied stress levels, temperature, and environmental factors, can also affect the fatigue strength of stainless steel billets. Higher stress levels or elevated temperatures can accelerate fatigue crack initiation and propagation, leading to reduced fatigue life. Similarly, exposure to corrosive environments can promote localized corrosion fatigue, causing premature failure. Therefore, understanding the intended operating conditions and selecting the appropriate stainless steel grade and surface protection can help to maximize the fatigue strength and prolong the service life of stainless steel billets.
Q:What are the different quality control measures for steel billets?
There are several quality control measures for steel billets, including visual inspection, dimensional checks, chemical composition analysis, mechanical testing, surface inspection, and ultrasonic testing. These measures help ensure that the steel billets meet the required specifications and standards, ensuring their suitability for further processing and use in various industries.
Q:How are steel billets used in the production of industrial pumps?
Steel billets are an essential component in the production of industrial pumps. These billets serve as the raw material from which the various parts of the pump are manufactured. To begin, the steel billets are first heated to a specific temperature to make them malleable and easier to work with. They are then placed in a forging machine where they are subjected to immense pressure and shaped into the desired form. This process is known as forging and allows the billets to be transformed into various pump components such as impellers, casings, and shafts. Once the components are forged, they undergo a series of machining operations to further refine their shape and dimensions. This includes milling, drilling, and grinding to achieve the required tolerances and surface finish. These operations are crucial to ensure the proper fit and functionality of the pump parts. The steel billets used in the production of industrial pumps are typically made from high-quality steel alloys that possess excellent strength, durability, and resistance to corrosion and wear. This ensures that the resulting pump components can withstand the demanding operating conditions often encountered in industrial applications. Furthermore, the use of steel billets allows for the customization of pump parts to meet specific requirements. Different pump designs and sizes can be achieved by varying the shape and dimensions of the billets. This flexibility in production enables manufacturers to cater to a wide range of pump applications across various industries. In summary, steel billets play a crucial role in the production of industrial pumps. By being forged, machined, and customized, these billets are transformed into high-quality pump components that provide superior performance and reliability in industrial settings.
Q:What are the specifications for alloy steel billets used in the aerospace industry?
The specifications for alloy steel billets used in the aerospace industry typically include specific chemical composition requirements, such as precise percentages of various alloying elements, to ensure desired mechanical properties and performance. These billets often need to meet stringent standards for strength, durability, and resistance to fatigue and corrosion. Additionally, they may need to adhere to specific dimensional tolerances, surface finish requirements, and undergo various testing and inspection procedures to ensure their suitability for aerospace applications.

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