• Continue Casting Steel Billet Made by Blasting Furnace System 1
  • Continue Casting Steel Billet Made by Blasting Furnace System 2
Continue Casting Steel Billet Made by Blasting Furnace

Continue Casting Steel Billet Made by Blasting Furnace

Ref Price:
get latest price
Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1000 m.t.
Supply Capability:
100000 m.t./month

Add to My Favorites

Follow us:


OKorder Service Pledge

Quality Product, Order Online Tracking, Timely Delivery

OKorder Financial Service

Credit Rating, Credit Services, Credit Purchasing

 

Continue Casting Steel Billet Made by Blasting Furnace

 

1.Structure of  Continue Casting Steel Billet Made by Blasting Furnace

 

Continue Casting Steel Bloom Manufactured  by Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Continue Casting Steel Billet Made by Blasting Furnace

Continue Casting Steel Bloom Manufactured  by Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

 

3.  Continue Casting Steel Billet Made by Blasting Furnace Images

 

 

Continue Casting Steel Billet Made by Blasting Furnace

Continue Casting Steel Billet Made by Blasting Furnace

 

 

 

 

4.  Continue Casting Steel Billet Made by Blasting Furnace Specification

 1)SIZE

2)MATERIAL GRADE

3)CHEMICAL ELEMENTS COMPOSITONS

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

The classification of the steel  According to the quality classification    (1)Ordinary steel (P 0.045% or less,S 0.050% or less)POn behalf ofphosphorus,s.On behalf ofsulfur    Pands.Are all of the steelThe harmful elements, a leading toHot brittleness, a leading toCold brittle    (2)High quality steel (P,s.both0.035% or less)    (3)High quality steel (P 0.035% or less,S 0.030% or less

 

5.FAQ of  Continue Casting Steel Billet Made by Blasting Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How to make diffirence of the grades?

You can do the chemical composition of the products by some lab.for example send the samples to SGS inspeciting company.

 

②If we want to get the shortest production term, which spec. is more easy to produce?

150*150*12000MM, Q235.

 

③Which steel mill is the best quality?

In China, if the national steel mill's quality is very good and stable, or private steel mill, you have to make sure the furnace is blast furnace and the quantity every day is big enough.

     

 

Q:How do steel billets contribute to the chemical industry?
Steel billets are a crucial raw material in the chemical industry as they are used in the production of various chemical equipment and machinery. These billets serve as a foundation for manufacturing components such as pipes, valves, tanks, and reactors, which are essential in carrying out chemical processes. Their strength, durability, and resistance to high temperatures make steel billets an ideal choice for constructing reliable and safe equipment used in the chemical industry.
Q:What are the different forming processes used for steel billets?
There are various methods for forming steel billets, each possessing unique advantages and applications. These methods encompass: 1. Casting: This process involves the pouring of molten steel into a mold for solidification. It is commonly employed for large-scale steel billet production, as it allows for the creation of intricate shapes and sizes. However, casting may result in surface defects and necessitate additional finishing procedures. 2. Extrusion: The extrusion process entails the forceful passage of a steel billet through a die to achieve a desired shape. It is frequently used to fabricate long, uniform sections like bars, rods, and tubes. Extrusion ensures high precision and superior surface finish, rendering it suitable for applications where dimensional accuracy is crucial. 3. Rolling: Rolling is a widely utilized method for shaping steel billets. It involves passing the billet through a set of rollers to decrease its cross-sectional area and increase its length. Rolling can be carried out at high or low temperatures, depending on the desired properties of the final product. This versatile and cost-effective process can produce an extensive range of shapes, including flats, rounds, and squares. 4. Forging: Forging is a technique in which a steel billet is heated and shaped through compressive forces. This process is renowned for generating robust, durable components with exceptional mechanical properties. Forging can be executed via various methods such as open-die forging, closed-die forging, and press forging. It is commonly employed for manufacturing high-strength parts like gears, crankshafts, and connecting rods. 5. Swaging: Swaging is a process that involves reducing the diameter of a steel billet by forcefully pushing it through a series of dies. It is frequently employed for shaping tubular sections such as pipes and tubes. Swaging guarantees high accuracy and tight tolerances, making it suitable for applications that require precise fitting or specific diameters. 6. Drawing: Drawing is a process in which a steel billet is pulled through a die to decrease its cross-sectional area while increasing its length. It is commonly used for producing wires, cables, and thin tubes. Drawing ensures excellent surface finish and dimensional accuracy, making it suitable for applications that demand fine wire or precise tubing. Each of these forming processes possesses distinct advantages and is chosen based on the specific requirements of the application at hand.
Q:How are steel billets used in the manufacturing of gears and bearings?
Gears and bearings rely heavily on steel billets as a vital raw material during their manufacturing process. These billets, which are semi-finished steel products, are typically cast into rectangular or square shapes. They act as the starting point for producing different components utilized in gears and bearings. Regarding gears, steel billets are initially cut into smaller sections to create gear blanks or rough gear shapes. These blanks then undergo a series of operations, including forging, machining, and heat treatment. Forging involves shaping the gear blank using compressive forces, enhancing the mechanical properties of the steel and aligning the grain structure for increased strength. Subsequently, machining is employed to eliminate excess material, refine the shape, and form the gear teeth. Ultimately, heat treatment is applied to enhance the hardness, toughness, and wear resistance of the gear. Similarly, in bearing manufacturing, steel billets are transformed into various components such as inner and outer rings, balls or rollers, and cages. Initially, the billets are cut and shaped into rough rings, which are further processed through machining operations to attain the desired dimensions and precision. Often, the rings undergo heat treatment to enhance their hardness, improve surface finish, and increase resistance to wear and fatigue. The balls or rollers are also produced from steel billets using a similar process, while cages are typically fabricated separately using sheet metal. In summary, steel billets play a vital role in the manufacturing of gears and bearings. They serve as the foundational material, undergoing various shaping, machining, and heat treatment processes to create the final components with the required strength, durability, and precision. The quality of the steel billets used significantly impacts the performance and longevity of gears and bearings, thus making them an essential aspect of the entire manufacturing process.
Q:What are the potential applications of steel billets in the food and beverage industry?
The food and beverage industry has a wide range of potential applications for steel billets. One of the primary uses is in producing stainless steel equipment, such as tanks, vessels, and processing machinery. Due to its corrosion resistance, durability, and hygienic properties, stainless steel is the preferred material in this industry. Steel billets are commonly utilized in the manufacturing of stainless steel pipes and fittings, which are essential components in food and beverage processing plants. These pipes and fittings are responsible for safely and reliably transporting fluids, gases, and food products. Additionally, steel billets can be used to create stainless steel bar and rod, which find various applications in kitchen equipment, cutlery, and utensils. Stainless steel bar and rod are ideal for food preparation and serving as they are highly resistant to staining, rusting, and chemical corrosion. Moreover, steel billets can be employed in the production of stainless steel sheets and plates, which are used for food storage and packaging. Stainless steel sheets and plates offer a durable and hygienic surface for food storage containers, countertops, and shelving units. They are easy to clean, resistant to bacterial growth, and do not react with acidic or alkaline food products. Overall, steel billets play a vital role in the food and beverage industry by providing the necessary raw material for manufacturing stainless steel equipment, pipes, fittings, bar, rod, sheets, and plates. The use of stainless steel enhances food safety, ensures product integrity, and contributes to the efficient and hygienic operation of food and beverage processing facilities.
Q:How are steel billets used in the production of wire rods and bars?
Steel billets are an essential component in the production of wire rods and bars. These billets, which are semi-finished metal products, serve as the raw material for manufacturing various types of steel products. To begin the production process, steel billets are heated to a high temperature in a furnace, known as a reheat furnace, until they reach the desired temperature for rolling. Once heated, the billets are then passed through a series of rolling mills, where they undergo hot rolling. During the hot rolling process, the steel billets are gradually shaped into wire rods or bars by repeatedly passing them through a set of rollers. This process helps to reduce the billet's cross-sectional area and increase its length, resulting in the desired shape and dimensions of the wire rods or bars. After the initial rolling, the wire rods or bars may undergo additional processes, such as cooling, surface treatment, and further shaping or cutting, depending on the specific requirements of the end product. These additional steps help to improve the mechanical properties and surface finish of the wire rods or bars. Once the wire rods or bars have been processed, they can be used in a wide range of applications. Wire rods, for example, are commonly used in the production of wires, nails, fencing, and various types of reinforcement materials. Bars, on the other hand, are often utilized in construction, manufacturing machinery, automotive parts, and other structural applications. In summary, steel billets play a crucial role in the production of wire rods and bars. They are heated and then shaped through the hot rolling process, resulting in the desired dimensions and properties of the end product. These wire rods and bars are then used in various industries for different applications, contributing to the overall development and functionality of numerous products and structures.
Q:What are the potential applications of steel billets in the medical aftermarket?
Steel billets have potential applications in the medical aftermarket for the manufacturing of surgical instruments, orthopedic implants, and medical equipment components. The high strength, durability, and corrosion resistance of steel make it suitable for these applications, ensuring reliable and long-lasting medical devices. Additionally, steel billets can be customized and shaped to meet specific requirements, allowing for the production of complex and intricate medical instruments and implants.
Q:What is the typical length of a steel billet?
The typical length of a steel billet can vary depending on the specific industry and application, but it is commonly between 3 to 12 meters.
Q:What are the physical properties of steel billets?
Steel billets have several physical properties including high strength, excellent toughness, good ductility, and high resistance to corrosion. They are typically solid, dense, and have a metallic luster. Steel billets are also known for their high melting point and conductivity, making them suitable for various industrial applications such as construction, automotive, and manufacturing.
Q:What are the different types of steel billet forging defects?
During the forging process, various steel billet forging defects may arise, each with its own causes and potential impact on the final forged product's quality and integrity. The common defects encompass the following: 1. Surface cracks, resulting from excessive heating or cooling, improper forging techniques, or the presence of impurities in the steel, manifest as cracks on the billet's surface. 2. Internal voids, caused by incomplete mold filling, inadequate venting, or trapped gases within the steel, form cavities or voids within the billet. 3. Inclusions, consisting of foreign materials or impurities within the billet, like non-metallic particles (e.g., oxides or sulfides) or metallic impurities (e.g., slag), can weaken the steel structure and diminish overall quality. 4. Segregation, which occurs during the cooling process, refers to the uneven distribution of alloying elements within the billet, leading to different mechanical properties in distinct areas of the steel and resulting in inconsistencies in the final product. 5. Dimensional inaccuracies, arising from improper tooling or die design, inadequate heating or cooling processes, or improper handling during forging, refer to deviations from the desired shape or size of the billet. 6. Grain structure abnormalities, influenced by factors such as improper heating or cooling rates, can weaken the steel and reduce its mechanical properties by altering the grain structure. To ensure the quality and reliability of the final forged product, it is crucial to detect and address these defects during the production process. Quality control measures, including non-destructive testing and visual inspections, can aid in identifying and rectifying these defects before delivering the finished product to the customer.
Q:How are steel billets shaped into rods or wires?
Steel billets are shaped into rods or wires through a process known as hot rolling. The billets are heated to high temperatures and then passed through a series of rollers, which gradually reduce their size and shape them into the desired rod or wire form. This process allows for precise control over the dimensions and properties of the final product.

1. Manufacturer Overview

Location
Year Established
Annual Output Value
Main Markets
Company Certifications

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port
Export Percentage
No.of Employees in Trade Department
Language Spoken:
b)Factory Information  
Factory Size:
No. of Production Lines
Contract Manufacturing
Product Price Range

Send your message to us

This is not what you are looking for? Post Buying Request

Similar products

New products

Hot products


Related keywords