Continue Casting Steel Billet by Blasting Furnace
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- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 100000 m.t./month
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Continue Casting Steel Billet by Blasting Furnace
1.Structure of Continue Casting Steel Billet by Blasting Furnace
Continue Casting Steel Billet by Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Continue Casting Steel Billet by Blasting Furnace.
Continue Casting Steel Billet by Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Continue Casting Steel Billet by Blasting Furnace Images
4. Continue Casting Steel Billet by Blasting Furnace Specification
Continue Casting Steel Billet by Blasting Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Continue Casting Steel Billet by Blasting Furnace
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③Could I know the process of the producing?
Sure.Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.
- Q:How are steel billets used in the production of automotive braking systems?
- Steel billets are an important component in the production of automotive braking systems. These billets are essentially semi-finished steel products that are used as raw material for further processing. They are typically manufactured through the process of casting, where molten steel is poured into molds and allowed to solidify. In the context of automotive braking systems, steel billets are primarily used to manufacture brake rotors or discs. These components play a crucial role in the braking system as they provide the surface on which the brake pads make contact and create friction, ultimately stopping the vehicle. Brake rotors are subjected to high levels of stress and heat during braking, and therefore require a material that is strong, durable, and heat-resistant, which is where steel comes into play. Once the steel billets are obtained, they undergo a series of manufacturing processes to transform them into brake rotors. The first step involves heating the billets to a specific temperature, which helps to enhance their malleability and make them easier to shape. This is followed by a process called forging, where the heated billets are subjected to high pressure to shape them into the desired form of the brake rotor. This forging process helps to improve the strength and integrity of the steel, making it more resistant to wear and deformation. After forging, the brake rotor undergoes additional machining processes. This includes turning the surface of the rotor to ensure it is flat and smooth, thus providing an even contact surface for the brake pads. The rotor may also be drilled or slotted to improve heat dissipation and prevent the buildup of gases or debris between the pad and rotor. These machining processes help to achieve the required dimensions and surface finish of the brake rotor. Once the brake rotor has been manufactured, it is then assembled with other components of the braking system, such as brake calipers, pads, and hydraulic lines, to create a functional braking system. The steel billets used in the production of brake rotors ensure that the braking system is reliable, durable, and capable of withstanding the demanding conditions of automotive braking. In summary, steel billets are essential in the production of automotive braking systems as they are transformed into brake rotors, which are crucial components for stopping vehicles. The billets are heated, forged, and machined to achieve the desired dimensions, strength, and surface finish of the rotor. The end result is a reliable and durable braking system that ensures the safety and performance of the vehicle.
- Q:How are steel billets used in the production of structural steel?
- Steel billets are used as a starting material in the production of structural steel. They are heated and then passed through rolling mills to be shaped into various forms such as beams, columns, and bars. These billets serve as the raw material that undergoes further processes like cutting, bending, and welding to create the final structural steel components used in construction and other applications.
- Q:Are steel billets used in the production of household goods?
- No, steel billets are typically not used in the production of household goods. They are usually used as raw materials in steel mills for the production of various steel products, such as bars, rods, pipes, and structural components.
- Q:What is the role of steel billets in the production of wire rods?
- Wire rods depend greatly on steel billets for their production. These long, cylindrical metal rods are widely utilized in construction, automotive, and manufacturing industries. To begin the production process of wire rods, steel is melted in either an electric arc furnace or a basic oxygen furnace. Once the desired temperature and composition are achieved, the molten steel is poured into molds, resulting in the formation of steel billets. Steel billets act as semi-finished products that serve as the initial stage in the wire rod manufacturing process. These solid bars of steel, which can be rectangular or round, undergo further processing to be transformed into wire rods. The conversion of steel billets into wire rods commences with a reheating process. The billets are subjected to high temperatures, making them more malleable and easier to manipulate. This reheating process is typically carried out in a reheat furnace. Following reheating, the billets are passed through a series of rolling mills. This reduces their size and shapes them into wire rods. These rolling mills apply a combination of pressure and heat to deform the steel billets, elongating them into long, thin rods. This rolling process also enhances the mechanical properties of the wire rods, such as their strength and flexibility. Once the wire rods are formed, they may undergo additional treatments, including cooling, surface treatments, and quality inspections. These treatments are necessary to meet the specific requirements of different applications. The wire rods can then be further processed into various products, such as wires, cables, reinforcement bars, or other specialized components. In conclusion, steel billets are a critical component in the production of wire rods. They serve as the starting material, undergoing various processing steps, such as reheating and rolling, to achieve the desired shape and properties of wire rods.
- Q:How do steel billets contribute to the manufacturing of tools and equipment?
- Steel billets are an essential raw material in the manufacturing of tools and equipment. These hot-rolled or forged semi-finished steel products serve as the starting point for various manufacturing processes. They are shaped, machined, and heat-treated to create specific components or parts used in tools and equipment. The high strength, durability, and versatility of steel billets make them ideal for producing a wide range of tools and equipment, including cutting tools, molds, dies, gears, and machine components.
- Q:What is the role of steel billets in the production of steel bars?
- Steel billets play a crucial role in the production of steel bars. They are semi-finished forms of steel that are typically cast in a square or rectangular shape. These billets serve as the starting material for the production of various steel products, including steel bars. The primary purpose of steel billets is to be further processed and transformed into steel bars through a series of manufacturing steps. Once the steel billets are obtained, they undergo a process known as hot rolling. This involves subjecting the billets to high temperatures and passing them through rolling mills, where they are shaped and elongated into the desired form, such as round bars, square bars, or hexagonal bars. During the hot rolling process, the steel billets are subjected to extreme heat and pressure, causing them to deform and elongate. This process helps to improve the mechanical properties of the steel, such as strength, toughness, and ductility. It also refines the grain structure of the steel, enhancing its overall quality and performance. Steel bars produced from steel billets find wide applications in various industries, such as construction, manufacturing, infrastructure, and automotive. They are widely used as structural components in buildings, bridges, and other infrastructure projects, as well as in the production of machinery, tools, and equipment. In summary, steel billets play a critical role in the production of steel bars. They serve as the starting material for the manufacturing process, undergoing hot rolling to transform them into the desired shape and size. The resulting steel bars are then used in a wide range of applications due to their enhanced mechanical properties and improved quality.
- Q:How long do steel billets typically last?
- Steel billets typically last for many years, as they are highly durable and resistant to corrosion. However, the specific lifespan of a steel billet depends on various factors such as the quality of the steel, the environment it is exposed to, and the usage conditions. With proper maintenance and care, steel billets can last for several decades.
- Q:What is the typical fatigue strength of a steel billet?
- The typical fatigue strength of a steel billet can vary depending on several factors such as the specific composition of the steel, the manufacturing process, and any surface treatments applied. Generally, fatigue strength refers to the ability of a material to withstand repeated loading and unloading cycles without failure. Steel, being a strong and durable material, typically exhibits a high fatigue strength compared to other materials. However, the exact value of fatigue strength can vary significantly depending on the specific grade of steel and its intended application. In engineering and industry, fatigue strength is often represented by a stress-life (S-N) curve, which plots the stress level applied to the steel billet against the number of cycles to failure. The shape of the curve provides valuable information about the fatigue behavior of the steel. It is important to note that the fatigue strength of a steel billet is usually determined through rigorous testing procedures, such as fatigue testing machines that subject the material to cyclic loading until failure occurs. These tests help engineers and manufacturers establish the safe operating limits for different steel grades and applications. Therefore, without specific information about the steel grade, manufacturing process, and any additional factors, it is not possible to provide a precise value for the typical fatigue strength of a steel billet. However, it is generally understood that steel has good fatigue resistance and can withstand a significant number of cycles before failure, making it a reliable choice for many structural and mechanical applications.
- Q:How are steel billets used in the manufacturing of energy sector components?
- Steel billets are crucial in the production of various components used in the energy sector. These billets are typically created through continuous casting, a process where liquid steel is poured into a mold and solidifies into a long, rectangular shape. Within the energy sector, steel billets are the primary raw material for manufacturing a wide range of components. One common application is in the production of pipelines. These billets are heated and then rolled or forged to create seamless or welded pipes, which are used to transport oil, gas, and other fluids over long distances. The strength and durability of steel make it an excellent material for pipelines, ensuring the safe and efficient transportation of energy resources. Steel billets also play a role in the production of power generation equipment. They are shaped and machined into components such as turbine blades, shafts, and rotors, which are vital for power plant operation. Steel's exceptional mechanical properties, including high tensile strength and corrosion resistance, make it suitable for withstanding the harsh conditions and high temperatures experienced in power generation processes. Moreover, steel billets are used in the manufacturing of renewable energy infrastructure, like wind turbine towers. These billets are transformed into large cylindrical sections that provide structural support for wind turbines. The strength and stability of steel guarantee that wind turbines can withstand the forces exerted by the wind and efficiently generate electricity. In conclusion, steel billets are essential in the energy sector as they serve as raw materials for pipelines, power generation equipment, and renewable energy infrastructure. Their strength, durability, and resistance to corrosion make them ideal for enduring demanding conditions and ensuring the reliability of energy sector components.
- Q:What are the common sizes of steel billets used in construction?
- Construction projects can have varying requirements for the common sizes of steel billets used. Nevertheless, the construction industry typically employs several standard sizes. These sizes commonly range from 100 mm (4 inches) to 200 mm (8 inches) in width and 100 mm (4 inches) to 300 mm (12 inches) in height. While the length of the billets can also differ, they are often around 6 meters (20 feet) long. These standard sizes are readily accessible and widely available, making them a preferred choice for construction projects. However, it is worth noting that the actual sizes of steel billets used in construction can be tailored to match the specific needs and engineering requirements of a particular project.
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Continue Casting Steel Billet by Blasting Furnace
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 100000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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