industrial smelting furnace

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Specifications

Our industrial smelting furnace and medium Frequency Induction Furnace with technology of dual Track furnaceDual Track furnace

Product Description

Our industrial smelting furnace for melting steel to produce billets and rebar etc.

Detail spec.:

1ton Dual track KGPS induction furnaceMedium Frequency Induction Furnace Dual Track furnace

Technical parameter

Item	Unit	Data
Furnace parameter		1t
Rated capacity	t	1
Maximum capacity	t	1.2
Induction coil inside diameterΦ	mm	700
Induction coil height	mm	820
Maximum working temperature	°C	1750
Electrical parameter
Transformer capacity	KVA	1000
Transformer primary voltage	KV	10
Transformer secondary voltage	V	660
Rated power of MF power supply	KW	800
Maximum output voltage of MF power supply	V	1450
Coil voltage	V	2900
Rated working frequency	Hz	1000
Power supply convert frequency	%	96
Startup successful frequency	%	100
Composite parameter
Melting rate(rise to 1450°C)	t/h	1.4
Melting power consumption (rise to 1450°C)	KW.h/t	580
Working noise	db	≤75
Hydraulic system
Hydraulic station capacity	L	200
Working pressure	MPa	11
Hydraulic medium		Hydraulic oil
Cooling water system
flow	M3/h	34
Water supply pressure	MPa	0.2~0.3
Inlet water temperature	°C	5~35
Outlet water temperature	°C	35~55

The way of rectifier transformer what is our company recommended as follow:

The specification of rectifier transformer (double 6-pulse)

Furnace capacity	Power of MF power supply(KW)	Transformer Capacity(KVA)	Voltage combination	Coupling group mark	Impedance voltage (%)
Primary side (KV)	Secondary side (V)
1t	800	1000	10	660	Δ/Y0-12	6~8

Furnace capacity

Power of MF power supply(KW)

Transformer

Capacity(KVA)

Voltage combination

Coupling

group

mark

Impedance voltage

(%)

Primary

side (KV)

Secondary

side

(V)

800

1000

660

Δ/Y0-12

6~8

1 Remark:It should be has no-load voltage adjustment switch in high voltage side of transformer, the voltage is adjusted at -0.5%, 0, +0.5% 3 level.

The rectifier tube and inverter tube are chosen as follow specification:

Furnace model	KK tube	KP tube
1t	KK—1200A/1800V	KP—1000A/2200V

industrial smelting furnace

Q:What's the role of anchor bricks in industrial furnaces?: Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.

Q:What is an industrial furnace pit?: Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.

Q:Should the industrial furnace shell cool down?: Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.

Q:What are the advantages of a vacuum furnace?: Energy consumption is lower than salt bath furnace. Modern advanced vacuum industrial furnace heating chamber is made of high quality heat insulation material and wall, which can concentrate electric heating energy into heating chamber with remarkable energy saving effect.

Q:How to use industrial furnace equipment?: If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.

Q:Why does the burner of industrial furnace burn occasionally?: The flameout protection system is made up of burner controller, electromagnetic valve and flame detector, and the flame detection mode is mainly based on the two forms of ultraviolet detection and electrode detection. By utilizing the electric conductivity of the flame, the circuit path of the combustion process generates a weak current, and when the signal amplifier is amplified, the flame is induced to exist, and the small power burner adopts the detection mode more, and is economical and practical.

Q:What are the companies in the world that are currently engaged in metallurgical furnaces?: Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.

Q:Brief introduction to repair of industrial furnace: The working condition of industrial furnace is very bad. It is affected by high temperature, slag erosion and burden wear. Therefore, its working condition changes quickly and its service life is short.

Q:Selection of heat preservation material for industrial furnace: Micro nano heat insulation board.The thermal conductivity of micro nano heat insulation board is very low, only a fraction of the traditional thermal insulation material, and the insulation effect is very efficient.

Q:What is industrial furnace masonry?: Before masonry construction, the pre process and parts that may affect the quality of masonry work shall be re tested,masonry construction shall be carried out according to the datum central line and the datum elevation.

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