• Industrial Silicon Furnace System 1
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Industrial Silicon Furnace

Industrial Silicon Furnace

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Main application of industrial silicon:
The industrial silicon also called silicon metal, its main application is be the additive agent of non-ferrous alloy. When puts the silicon into some nonferrous metal, it will improve the matrix metal’s strength, solidity and abrasion performance and sometimes can improve the casting property and welding performance. Industrial silicon also can used in silicon steel making which is required strict alloy agent, and used as deoxidizer for smelting special steel and nonferrous matrix alloy. After a series of processing treatment, the industrial silicon can be made to be monocrystalline silicon for electronic industry.

Industrial Silicon--Grade & Chemical composition


Grade

Chemical Composition (%)

Si(%)

impurity content

Fe

Al

Ca

P

1515

>99.6%

≤0.15

≤0.015

≤0.004%

2202

>99.5%

≤0.2

≤0.2

≤0.02

≤0.004%

2203

>99.5%

≤0.2

≤0.2

≤0.03

≤0.004%

2503

>99.5%

≤0.2

≤0.03

≤0.004%

3103

>99.4%

≤0.3

≤0.1

≤0.03

≤0.005%

3303

>99.3%

≤0.3

≤0.3

≤0.03

≤0.005%

411

>99.2%

≤0.4

0.04—0.08

≤0.1

421

>99.2 %

≤0.4

0.1—0.15

≤0.1

441

>99.0 %

≤0.4

≤0.4

≤0.1

553

>98.5 %

≤0.5

≤0.5

≤0.3


Production process of industrial silicon:
The industrial silicon smelting is in AC electric reducing furnace, our company use the advanced technology of domestic and foreign to design furnaces, it’s with advanced and reasonable technology, it’s substantially improved the industrial silicon furnace’s power factor and equipments’ working efficiency.
The main raw material of smelting industrial silicon includes: silica, carbonaceous reducing agent. Because of the strict requirement of the aluminum, calcium and iron content in industrial silicon, so has same strict requirement for the raw material.
Requirement of raw material: SiO2 (in silica)>99.0%, Al2O3<0.3%, Fe2O3<0.15%, CaO<0.2%, MgO<0.15%, particle size is 25~80㎜.
The principle to choose carbonaceous reducing agent is: high fixed carbon, low ash specification, good chemical activity. Usually, using low-ash petroleum coke or pitch coke as reductant. But due to both of the coke have low resistivity, poor reaction ability, we have to use the charcoal (wood brick) with low ash specification, powerful resistivity and strong respond ability to replace some petroleum coke. For sintering the burden we also need use some low-ash soot.


Q:What's the role of anchor bricks in industrial furnaces?
These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.
Q:What is an industrial furnace pit?
In twentieth Century 50s, coreless induction furnaces were developed rapidly. Later, electron beam kilns, using electron beams to impact solid fuels, strengthen the surface to heat and fuse materials with high melting point.
Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.
Q:How to use industrial furnace equipment?
The protection device of the exposed transmission department shall be installed with the correct installation position. The structure is reasonable. The wire rope pulley of the furnace car shall be intact and undamaged. All the pulleys and sprockets on the furnace are in good condition, without defects and flexible in rolling.
Q:Why does the burner of industrial furnace burn occasionally?
The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.
Q:Brief introduction to repair of industrial furnace
The industrial furnace is the main production equipment in the machinery industry. The repair of industrial furnace directly affects the quality, high yield, long life, low consumption and safe production of the furnace.
Q:Selection of heat preservation material for industrial furnace
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.
Q:What is industrial furnace masonry?
Masonry industrial furnaces refers to complete materials such as brick kilns in construction process.
Q:How many kinds of industrial electric furnaces are there?
Electric furnace is divided into four categories: resistance furnace, induction furnace, arc furnace and special electric furnace according to the different ways of electric heating.

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