Induction Melting Furnace

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Product Description

Machine:
melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace

Induction furnace.

Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.

Induction Melting Furnace
Intermediate Frequency Electrical Furnace Performances and Features:

1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.

IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack

working principle:

Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated

Actual use:

Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal

Induction Melting Furnace

Item		Unit	Parameters	Mark
Rated Capacity		t	50
Max load capacity		t	60
Rated Power		KW	26000
Maximum input line current		A	2700
Working frequency		Hz	150~200
Melting Rate		t/h	20~23	1600degree
Power Consumption		kw.h/t	560-590	1600degree
Inductor inner Diameter		mm	Φ2220
Inductor Height		mm	Φ3200
Rated working temperature		degree	1600
Incoming voltage		V	950
Electric rectificate mode			24Pulse
Inductor voltage		V	3200~3400	Double Voltage
Cooling water for furnace usage	Pressure of incoming water	Mpa	0.25~0.3
	Temperature of incoming water	degree	≤5~35
	Temperature of outlet water	degree	≤55
	Flow rate(Furnace Body)	t/h	460	Single Furnace(160)
	Flow rate(furnace body)	t/h	160
	Water temperature rise of power source	Degree	10
Cooling water pressure for power source		Mpa	0.1~0.2
Hydraulic System	Working pressure	Mpa	12	Double Motors
	Flow rate	L/min	190
	Hydraulic medium		Anti-wear hydraulic oil	In Summer:N68
	Hydraulic medium		Anti-wear hydraulic oil	In Winter:N46
	Diameter of hydraulic cylinder	mm	Φ320
Capacity of transformer		KVA	9000×2Sets	(just for reference)
Primary voltage		KV	10 or 35
Secondary voltage		V	1000

Q:What is the difference between industrial furnaces and boilers?: Hot water or steam generated in the boiler can directly provide necessary energy for industrial production and people's life, but also by the steam power device is converted to mechanical energy, or through the generator converts mechanical energy into electrical energy. Hot water boilers are called hot water boilers. They are mainly used in daily life, and are also used in industrial production. Steam generating boilers are called steam boilers, often referred to as boilers. They are used in thermal power stations, ships, locomotives and industrial and mining enterprises.

Q:Should the industrial furnace shell cool down?: Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.

Q:What is the difference between industrial furnace masonry and ordinary masonry?: Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.

Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.: The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.

Q:What are the advantages of a vacuum furnace?: The utility model can completely eliminate the oxidation and decarburization of the workpiece surface in the heating process, and can obtain clean surfaces without deterioration layers. For cutting tools that grind only one side of grinding (such as twist grinding, the surface of the groove surface is exposed to the blade directly), the cutting performance is greatly improved.

Q:How to use industrial furnace equipment?: If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.

Q:Why does the burner of industrial furnace burn occasionally?: The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.

Q:What are the combustion equipments used in industrial boilers?: Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.

Q:What is industrial furnace masonry?: Before masonry construction, the pre process and parts that may affect the quality of masonry work shall be re tested,masonry construction shall be carried out according to the datum central line and the datum elevation.

Q:What is the difference in structure between industrial furnace and boiler?: From the way: industrial furnace (electricity, natural gas, gas, induction heating is considered electricity), boilers (coal, all kinds of hot exhaust gas, a variety of gas, seemingly less electricity).

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