Induction Melting Furnace

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Product Description

Machine:
melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace

Induction furnace.

Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.

Induction Melting Furnace
Intermediate Frequency Electrical Furnace Performances and Features:

1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.

IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack

working principle:

Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated

Actual use:

Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal


Induction Melting Furnace

ItemUnitParametersMark
Rated Capacityt50
Max load capacityt60
Rated PowerKW26000
Maximum input line currentA2700
Working frequencyHz150~200
Melting Ratet/h20~231600degree
Power Consumptionkw.h/t560-5901600degree
Inductor inner DiametermmΦ2220
Inductor HeightmmΦ3200
Rated working temperaturedegree1600
Incoming voltageV950
Electric rectificate mode 24Pulse
Inductor voltageV3200~3400Double Voltage
Cooling water for furnace usagePressure of incoming waterMpa0.25~0.3
Temperature of incoming waterdegree≤5~35
Temperature of outlet waterdegree≤55
Flow rate(Furnace Body)t/h460Single Furnace(160)
Flow rate(furnace body)t/h160
Water temperature rise of power sourceDegree10
Cooling water pressure for power sourceMpa0.1~0.2
Hydraulic System Working pressureMpa12Double Motors
Flow rateL/min190
Hydraulic medium Anti-wear hydraulic oilIn Summer:N68
In Winter:N46
Diameter of hydraulic cylindermmΦ320
Capacity of transformerKVA9000×2Sets(just for reference)
Primary voltageKV10 or 35
Secondary voltageV1000



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Q:What is the difference between industrial furnace masonry and ordinary masonry?
Of course, the difference is like the difference between a hog cap and a 100 story building. See the industrial furnace manual.
Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
Heat treatment furnace is mainly for the mechanical processing and casting industry workpiece annealing, quenching, carburizing, quenching and tempering, heat treatment equipment.
Q:What's the role of anchor bricks in industrial furnaces?
These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.
Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
Basically, no industrial furnace manufacturer can do all types of stoves.Often associated with the industry is very large,so your ranking is basically meaningless.
Q:What is the difference in structure between industrial furnace and boiler?
From the way: industrial furnace (electricity, natural gas, gas, induction heating is considered electricity), boilers (coal, all kinds of hot exhaust gas, a variety of gas, seemingly less electricity).
Q:What is the difference between industrial furnaces and boilers?
Industrial kilns and industrial furnaces are collectively referred to as industrial furnaces. Industrial furnaces mainly refer to devices that heat materials by combustion reactions.
Q:What is industrial furnace masonry?
Plane construction must level, slope construction must find slope,refractory bricks must be selected and processed according to masonry requirements.
Q:What are the combustion equipments used in industrial boilers?
The boiler is an energy conversion equipment. The energy input to the boiler has the chemical energy and the electric energy in the fuel. The boiler outputs steam with certain heat energy and high temperature water.
Q:Brief introduction to repair of industrial furnace
The working condition of industrial furnace is very bad. It is affected by high temperature, slag erosion and burden wear. Therefore, its working condition changes quickly and its service life is short.
Q:Selection of heat preservation material for industrial furnace
Micro nano heat insulation board.The thermal conductivity of micro nano heat insulation board is very low, only a fraction of the traditional thermal insulation material, and the insulation effect is very efficient.

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