Induction Melting Furnace
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Product Description
Machine:
melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace
Induction furnace.
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
Intermediate Frequency Electrical Furnace Performances and Features:
1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.
IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack
working principle:
Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated
Actual use:
Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal
Item | Unit | Parameters | Mark | |
Rated Capacity | t | 50 | ||
Max load capacity | t | 60 | ||
Rated Power | KW | 26000 | ||
Maximum input line current | A | 2700 | ||
Working frequency | Hz | 150~200 | ||
Melting Rate | t/h | 20~23 | 1600degree | |
Power Consumption | kw.h/t | 560-590 | 1600degree | |
Inductor inner Diameter | mm | Φ2220 | ||
Inductor Height | mm | Φ3200 | ||
Rated working temperature | degree | 1600 | ||
Incoming voltage | V | 950 | ||
Electric rectificate mode | 24Pulse | |||
Inductor voltage | V | 3200~3400 | Double Voltage | |
Cooling water for furnace usage | Pressure of incoming water | Mpa | 0.25~0.3 | |
Temperature of incoming water | degree | ≤5~35 | ||
Temperature of outlet water | degree | ≤55 | ||
Flow rate(Furnace Body) | t/h | 460 | Single Furnace(160) | |
Flow rate(furnace body) | t/h | 160 | ||
Water temperature rise of power source | Degree | 10 | ||
Cooling water pressure for power source | Mpa | 0.1~0.2 | ||
Hydraulic System | Working pressure | Mpa | 12 | Double Motors |
Flow rate | L/min | 190 | ||
Hydraulic medium | Anti-wear hydraulic oil | In Summer:N68 | ||
In Winter:N46 | ||||
Diameter of hydraulic cylinder | mm | Φ320 | ||
Capacity of transformer | KVA | 9000×2Sets | (just for reference) | |
Primary voltage | KV | 10 or 35 | ||
Secondary voltage | V | 1000 |
- Q: Selection of heat preservation material for industrial furnace
- Micro nano heat insulation board.The thermal conductivity of micro nano heat insulation board is very low, only a fraction of the traditional thermal insulation material, and the insulation effect is very efficient.
- Q: What is the difference between industrial furnaces and boilers?
- A boiler is a mechanical device for heating water into hot water or steam by the use of heat from fuel or other sources of energy. The original meaning of a pot is a water container heated by fire. The furnace is the place where the fuel is burned. The boiler includes two parts, the cooker and the furnace.
- Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
- The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.
- Q: What are the combustion equipments used in industrial boilers?
- The boiler is an energy conversion equipment. The energy input to the boiler has the chemical energy and the electric energy in the fuel. The boiler outputs steam with certain heat energy and high temperature water.
- Q: What's the role of anchor bricks in industrial furnaces?
- These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.
- Q: How many kinds of industrial electric furnaces are there?
- Electric furnace is divided into four categories: resistance furnace, induction furnace, arc furnace and special electric furnace according to the different ways of electric heating.
- Q: What are the advantages of a vacuum furnace?
- High degree of integration of mechanical and electrical. On the basis of the improvement of temperature measurement and control accuracy, the workpiece movement, air pressure regulation, power adjustment can be programmed in advance, and quenching and tempering are carried out according to the steps.
- Q: Brief introduction to repair of industrial furnace
- The industrial furnace is the main production equipment in the machinery industry. The repair of industrial furnace directly affects the quality, high yield, long life, low consumption and safe production of the furnace.
- Q: What is the difference in structure between industrial furnace and boiler?
- From the way: industrial furnace (electricity, natural gas, gas, induction heating is considered electricity), boilers (coal, all kinds of hot exhaust gas, a variety of gas, seemingly less electricity).
- Q: What is an industrial furnace pit?
- Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.
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Induction Melting Furnace
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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