Silicochromium Furnace

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Silicochromium Furnace

Brief introduction and main application of silicochromium alloy
More than 90% silicochromium alloy is used as reducing agent in melting medium carbon ferrochromium, low-carbon ferrochromium and micro-carbon ferrochrome in electro-silicothermic process. In addition, silicochromium alloy can also be used as deoxidier and alloying agent in steelmaking. With the development of oxygen steelmaking, it has been increasingly wide applied to deoxidizing out chrome in steel slag and in additional part with silicon chromium alloy.
Silicochromium alloy properties

Silicochromium alloy is chromium and iron silicide, a kind of ferrochrome which contains enough silicon. Chromium silicide is more stable than carbide, so when silicon content in Fe - Cr - Si alloy is increasing, carbon content decline.


Silicochromium alloy – Grade & Chemical composition


Grade

Chemical composition %

Si

CR

C

P

S

 

 

FeCr30Si40-A

40

30

0.02

0.02

0.04

0.01

FeCr30Si40-B

40

30

0.04

0.02

0.04

0.01

FeCr30Si40-C

42

30

0.06

0.02

0.04

0.01

FeCr30Si40-D

42

30

0.10

0.02

0.04

0.01

FeCr32Si35

35

32

1.00

0.02

0.04

0.01

Smelting process
There are two kinds of methods in smelting silicochromium---one-step method and two-step method. One-step method is also called slag method, two-step method is also called no-slag method. One-step is smelting Silicochromium by putting chrome ore, silica and coke into one furnace. The first step of two-step method is putting chrome ore and coke into the first furnace to produce high carbon ferrochrome, and in second step to put the crushed high carbon ferrochrome, silica, coke together into another furnace. At present, in china industrial production, mostly use the two-step method to smelt silicochromium alloy.


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Q:What is the difference between industrial furnace masonry and ordinary masonry?
Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.
Q:What's the role of anchor bricks in industrial furnaces?
The wall of an industrial furnace or flue is mainly composed of an inner lining layer, a heat insulating layer and an outer wall layer. The lining is a refractory brick, and the outer wall is an ordinary sintered brick.
Q:What is the difference in structure between industrial furnace and boiler?
At the same time, the working environment is relatively poor, the structure should be sturdy and durable, the transfer mechanism (generally) to stable and durable low failure rate, the insulation layer must be thick enough and the economy, the steel structure housing materials used to be enough.
Q:What is an industrial furnace pit?
In twentieth Century 50s, coreless induction furnaces were developed rapidly. Later, electron beam kilns, using electron beams to impact solid fuels, strengthen the surface to heat and fuse materials with high melting point.
Q:How many kinds of industrial electric furnaces are there?
This series of electric furnace is made of super light refractory fiber. The electric stove and the temperature control cabinet matching use, the controller may automatically or the manual control electric stove temperature, may press the user request to provide the computer table or the computer control, does the multielement temperature measurement, guarantees the product quality. This series of electric furnaces are periodical operation type electric furnaces.
Q:What are the combustion equipments used in industrial boilers?
The boiler is an energy conversion equipment. The energy input to the boiler has the chemical energy and the electric energy in the fuel. The boiler outputs steam with certain heat energy and high temperature water.
Q:Brief introduction to repair of industrial furnace
Compared with other equipment, industrial furnace repair has many characteristics: more repair times, more maintenance costs, more non-standard equipment and unsafe factors.
Q:Should the industrial furnace shell cool down?
Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.
Q:How to use industrial furnace equipment?
If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.
Q:Selection of heat preservation material for industrial furnace
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.

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