• Burner for Styrene Steam Superheater System 1
  • Burner for Styrene Steam Superheater System 2
Burner for Styrene Steam Superheater

Burner for Styrene Steam Superheater

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The type of double radiant vertical tube box is mostly used for Steam Superheater for Styrene Unit. The fluid is superheat steam in tubes. The temperature of firebox shall be more than 1000℃, heavy losses will be created because of the tube swelling and rupture caused by the local overheat of tube. YX/ZGQ-xx Burners manufactured by Corporation has good radiant uniformity because the flame is straight and powerful and the flame dimension matches with the tube arrangement. Natural draft is used for this type of Burners and inlet mufflers shall be equipped. Flat flame is often used for Steam Superheater for Styrene Unit. Dehydrogenation and hydrocarbonylation off gas are used as main fuel and pipe network gas as compensation.

Ethylene Cracking Heater belongs to Chemical Reaction Heater, fluid will be cracked by catalyst in tubes directly. The cracking of high molecular compound needs high temperature, so, the firebox temperature of Ethylene Cracking Heater is usually more than 1150℃ and tubes shall be heated uniformly. Lots of Burners shall be arranged at the bottom and side walls to meet above requirements. Burners at the bottom often use gas or combination of oil & gas as fuel to provide the 70% of heat productivity. Burners at side walls shall be Flameless Burners and the flame is attached to Walls in round shape.

The initial designed load of H-116 for cracking naphtha is 19.3t/h, 20.3t/h for cracking hydrogenation tail oil and 18.77t/h for cracking diesel oil, while the actual maximum feeding load is only 85~90% of the designed load. If the load is exceed 90%, Burner can not keep smooth burning because of serious over temperature at Convection Section. The operation safety can not be guaranteed under this condition. After replacing new Burner, the load of Cracking Heater had reached to 19.3t/h in first operation cycle and 19.6t/h in second operation cycle in good condition which had helped to save the fuel, increase the capacity of treatment and lower the temperature of flue gas. Thermal efficiency of H-116 is more than 93.5% which was increased 0.5~1% after replacing new Burner, so the coke-burning cycle was greatly extended.

GROUP mainly produces the following products:

l  Refinery/chemical furnaces, incinerators, coal (liquid) chemical reformers

l  Waste heat boilers, thermal medium boilers

l  Class A1 /A2 pressure vessels

l  Reactors, Heat Exchangers & Towers

l  Oil tanks/accessories/mixers, alloy steel precision castings

l  Four classes of piping supports and hangers used in fired-electric/thermo-electric/nuclear electric power industries and dampers

l  Flue gas/air/coal powder duct and its attachments

Boiler ancillaries, water treatment devices and so on

Q: Selection of heat preservation material for industrial furnace
Micro nano heat insulation board.The thermal conductivity of micro nano heat insulation board is very low, only a fraction of the traditional thermal insulation material, and the insulation effect is very efficient.
Q: Should the industrial furnace shell cool down?
Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.
Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.
Q: What are the companies in the world that are currently engaged in metallurgical furnaces?
Basically, no industrial furnace manufacturer can do all types of stoves.Often associated with the industry is very large,so your ranking is basically meaningless.
Q: What are the combustion equipments used in industrial boilers?
Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.
Q: What is industrial furnace masonry?
Pre construction and recording shall be carried out on complex and important parts of industrial furnaces,masonry of all kinds of masonry shall be made with staggered joint masonry.
Q: What's the role of anchor bricks in industrial furnaces?
Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.
Q: Why does the burner of industrial furnace burn occasionally?
The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
Q: How to use industrial furnace equipment?
If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.
Q: Brief introduction to repair of industrial furnace
Although the number of industrial furnaces in general machinery plants is not large, the number of large repairs per year accounts for 16%-20% of the total number of repairs for all equipment, and the large repair costs account for about 18%-25% of the total repair cost of all equipment.

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