• High-Aluminum Low-iron Brick System 1
High-Aluminum Low-iron Brick

High-Aluminum Low-iron Brick

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Specifications

High aluminum refractory brick belongs to gender refractory materials with its thermal stability.

Feature:

1.bricks are made from high quality bauxite
2.dry pressed
3.burned under tunnel kiln
4.accurate dimension
5.high strength

Product specification: Can be used in various kilns because of its cheapness and general tray package. Among all of the refractory materials, it is the mostly used in the key positions.Molding method: it has down draft kiln and tunnel kiln and the general sintering temperature is 1360-1480 degrees. It is a kind of aluminosilicate refractory product which aluminum oxide (Al2O3) content is higher than 48%.

Item

Properties

LZ-80

LZ-75

LZ-65

LZ-55

LZ-48

Al2O3 ,%

80

≥75

≥65

≥55

≥48

Refractoriness °C

≥1790

≥1790

≥1790

≥1770

≥1750

Bulk density,g/cm3

2.65

2.5

2.45

2.4

2.3

Softening temperature under load

1530

≥1520

≥1500

≥1470

≥1420

Permanent linear change,%

1500°CX2H

+0.1

-0.4

+0.1

-0.4

+0.1

-0.4

+0.1

-0.4

1450°CX2H

+0.1

-0.4

Apparent porosity,%

22

≤23

≤23

≤22

≤22

Cold Crushing strength Mpa

55

≥50

≥45

≥40

≥35

Application

All industrial furnace

Q:Do insulating fire bricks require preheating before use?
Insulating fire bricks typically need to be preheated prior to use for several reasons. Firstly, preheating helps eliminate any moisture or volatile organic compounds that may be present in the bricks. This is crucial as the presence of moisture or volatile compounds can lead to cracking or even explosions when the bricks are exposed to high temperatures. Additionally, preheating allows the bricks to be conditioned and prevents thermal shock, which can occur when the bricks are rapidly exposed to extreme temperatures. By gradually increasing the temperature, the bricks are able to expand and contract without sustaining any damage. Therefore, it is highly recommended to preheat insulating fire bricks before using them to ensure their durability and optimal performance.
Q:Are insulating fire bricks resistant to phosphorus pentoxide?
In general, insulating fire bricks lack resistance against phosphorus pentoxide. This highly reactive compound has the ability to corrode and deteriorate various materials, including insulating fire bricks. Therefore, it is crucial to contemplate alternative materials or apply protective coatings when specific applications require resistance against phosphorus pentoxide.
Q:Can insulating fire bricks be used for insulation in flues?
Insulating fire bricks are created with the specific purpose of being used in high-temperature settings, such as furnaces, kilns, and various industrial environments. Their main function is to effectively insulate heat and prevent heat loss. However, it is important to note that they are not suitable for use in flues. Flues are exposed to extreme temperatures, corrosive gases, and the possibility of accumulation of soot and creosote. The conditions in flues are not compatible with insulating fire bricks, as they are not designed to withstand such harsh elements. Consequently, when exposed to the acidic and corrosive gases generated by combustion, these bricks may deteriorate or develop cracks over time. To ensure proper insulation in flues, it is advisable to opt for materials that are specifically manufactured for this purpose, such as refractory cement or ceramic fiber insulation. These materials are better equipped to withstand the challenging conditions encountered in flues and are more capable of providing effective insulation while maintaining the safety and durability of the flue system.
Q:Can insulating fire bricks be used for structural purposes?
Insulating fire bricks are primarily designed to provide insulation rather than structural support. While they can withstand high temperatures and are resistant to thermal shock, they are not typically intended to bear heavy loads or serve as load-bearing components in structural applications. Insulating fire bricks are more commonly used in situations where thermal insulation is required, such as lining kilns, furnaces, and fireplaces. For structural purposes, it is generally recommended to use refractory bricks or other materials that are specifically engineered to provide strength and durability under load.
Q:Can insulating fire bricks be used for insulation in aluminum smelters?
Yes, insulating fire bricks can be used for insulation in aluminum smelters. Insulating fire bricks are made from special lightweight materials that have high insulating properties, making them ideal for applications that require high-temperature insulation. Aluminum smelters operate at extremely high temperatures, and insulating fire bricks can effectively withstand and retain the heat, preventing heat loss and improving energy efficiency. Additionally, these bricks are resistant to thermal shock, a common occurrence in smelting processes, which makes them highly suitable for use in aluminum smelters. Insulating fire bricks can also provide a protective barrier, reducing the risk of heat damage to the surrounding structures and equipment. Therefore, using insulating fire bricks for insulation in aluminum smelters can enhance thermal efficiency, reduce energy consumption, and ensure a safe and efficient smelting process.
Q:Do insulating fire bricks require any special anchors or supports for installation?
Yes, insulating fire bricks do require special anchors or supports for installation in certain applications. Insulating fire bricks are lightweight and have low thermal conductivity, making them ideal for use in high-temperature environments such as furnaces, kilns, and fireplaces. However, due to their lightweight nature, they can be prone to movement or displacement under certain conditions. To ensure the stability and integrity of the insulating fire bricks, it is recommended to use special anchors or supports during installation. These anchors or supports are typically made of metal, such as stainless steel, and are designed to securely hold the bricks in place. They help prevent the bricks from shifting or falling out, especially when exposed to vibrations, thermal expansion/contraction, or other external forces. The type and design of the anchors or supports depend on the specific application and installation requirements. Common types of anchors include V anchors, U anchors, and L anchors, which are embedded into the surrounding refractory material or attached to a structural frame. The anchors or supports should be properly spaced and installed according to the manufacturer's guidelines to ensure adequate support and stability of the insulating fire bricks. In summary, while insulating fire bricks offer excellent thermal insulation properties, they do require special anchors or supports for installation in order to prevent movement or displacement. These anchors or supports play a crucial role in maintaining the structural integrity and longevity of the insulating fire brick system.
Q:Are insulating fire bricks resistant to ammonia gas?
Insulating fire bricks, in general, lack resistance against ammonia gas. Although these bricks are engineered to endure elevated temperatures and offer thermal insulation, they are commonly constructed from lightweight refractory materials, like clay or silica, which are not particularly resilient to corrosive substances such as ammonia gas. Over time, ammonia gas can react with these materials and result in deterioration or harm to the bricks. Consequently, if you require fire bricks for an environment containing ammonia gas, it is advisable to opt for specially designed acid-resistant or chemical-resistant bricks that can endure the corrosive impact of ammonia gas.
Q:Can insulating fire bricks be used in incinerators?
Yes, insulating fire bricks can be used in incinerators. They are designed to withstand high temperatures and provide excellent insulation, making them suitable for use in the intense heat of incinerator systems.
Q:Can insulating fire bricks be used for insulation in chemical plants?
Indeed, insulation in chemical plants can be achieved with the utilization of insulating fire bricks. These bricks are crafted from lightweight materials possessing exceptional insulating characteristics, such as ceramic fibers or refractory materials. Their composition renders them capable of enduring elevated temperatures, thus rendering them suitable for deployment in environments where chemical procedures generate heat. Within chemical plants, insulating fire bricks can be employed in a multitude of applications, including the lining of furnaces, reactors, kilns, and other equipment. By virtue of their remarkable insulating properties, they aid in minimizing heat loss, conserving energy, and maintaining optimal operating temperatures, thereby ensuring the utmost efficiency and safety in the chemical processes.
Q:What is a JQK composite lightweight thermal insulation brick?
It is a cement based composite waterproof mortar which is pressed and molded. The material has good heat preservation effect and high thermal conductivity.

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