Ceramic Fiber Blanket for Thermal Insulation Material

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Qingdao
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10 roll
Supply Capability:
5000 roll/month

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Product Description:

Ceramic Fiber Blanket for Thermal Insulation Material Description:
1. Thermal insulation ceramic fiber blanket is made through process of pricking, heat-shaping, cutting and rolling. They feature high quality of tensile strength, texture uniformity and plane surface,  high temperature, chemical corrosion resistance, thermal shock stability and low thermal conductivity.

2. They have low density, good resiliency and excellent sound absorbing and filtering property.

 

Ceramic Fiber Blanket for Thermal Insulation Material Application:
1. Mainly serve as the ceramic fiber lining for industrial furnaces, heating equipment and high- temperature pipelines.

2. Metallurgy Industry: heating furnaces, heat treatment furnaces and ladle insulated cover
3. Mechanism industry: thermal insulation material for electric power boilers, gas turbine engine and nuclear power plant
4. Petrochemical industry: the lining of high-temperature reaction equipment and heating equipment in chemical fields, like converting furnaces, constant/reduced pressure furnaces, cracking furnaces, flue lining.
5. Ceramics and electro ceramics: roller hearth furnaces, tunnel furnaces , shuttle furnaces and other kinds of furnaces

 

 

Ceramic Fiber Blanket for Thermal Insulation Material Specifications:

 Grade

COM

ST

HP

HA

HZ

Tenglong Style

4220C

4220ST

4220HP

4220HA

4220HZ

Category temperature (°C)

1050

1260

1260

1360

1430

Operating Temperature(°C)

<1000< span="">

1050

1100

1200

1350

 Color

white

spotlessly white

spotlessly white

spotlessly white

spotlessly white

volume concentration (kg/m3)

96
128

96
128

96
128

128
160

128
160

permanent linear shrinkage rate (%)(Insulation 24 hours, volume concentration 128/m3 )

-4
(1000C)

-3
(1000C)

-3
(1100C)

-3
(1250C)

-3
(1350C)

The hot surface temperature thermal conductivity (w/m.k) volume concentration 128kg/m3 128kg/m3)

0.09(400C)
0.176(800C)

0.09(400C)
0.176(800C)

0.09(400C)
0.176(800C)
0.22(1000C)

0.132(600C)
0.22(1000C)

0.76(600C)
0.22(1000C)

tensile strength (MPa)
(volume concentration 128kg/m3

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

elemental composition
(%)

AL2O3

44

46

47--49

52-55

39-40

AL203+SIO2

96

97

99

99

-

AL2O3+SIO2+Zro2

-

-

-

-

99

Zro2

-

-

-

-

15-17

Fe2O3

<1.2< span="">

<1.0< span="">

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Products size (mm)

Common Specifications7200×610×10-50Other specifications on request made

FAQ

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Which payment terms can you accept?

A:T/T,L/C are available for us.

Q5:After an order is confirmed,when to deliver?

A:15-25days after deposit.

Q6:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q7:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q8:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q9:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

 

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Q:What should be done on the surface of refractory ceramic lining when building unshaped refractory material?
The castable of refractory castable is made on the ceramic fiber board. Ji'nan dragon hot Ceramic Co., Ltd. (Dragon Fire energy) in the insulation layer, will be the insulation material cutting, to ensure no gaps.
Q:What kind of garbage does the ceramic fiber cotton belong to?
Then use the compressed air jet or use the wire throwing machine to turn the yarn into a fiber. After the cotton collector sets the cotton, it forms the ceramic fiber cotton. Fiber cotton can be further processed into fiber blanket, board, paper, cloth, rope and other products.
Q:What are the raw materials for making ceramic fibers?
Ceramic fiber is a fibrous lightweight refractory material, has the advantages of light weight, high temperature resistance, good thermal stability, low thermal conductivity and heat resistance of small and mechanical shock and other interests, so in the machinery, metallurgy and chemical industry, petroleum, ceramics, glass, electronics etc. have been widely used.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:Which price is high, glass fiber or ceramic fiber? Why? Is it the same function?
The highest temperature of glass fiber is a kind of refractory material does not exceed 500 degrees, with the aluminum foil (the main role is to have the reflection function) with silica gel (the main role is to increase the toughness of the yellow) after high temperature treatment of white flour has not after high temperature treatment if a layer of wax layer of ceramic fiber and ceramic fiber such as fruit compared to the more expensive! Because of the different production process, his refractory temperature is not the same!
Q:Are ceramic fiber cotton poisonous?
The main danger of ceramic fiber is easy weathering, easy to produce fiber cotton dust, penetrating power, easy to be inhaled, easy to adhere to the lungs, not easy to exhaust, causing lung disease, and even induce cancer! Great harm has been of great concern for the European listed products, Wuhan Ji Snyder production of ceramic foam can replace details of ceramic fiber cotton good application reference Pro
Q:Ceramic fiber blanket will not expand when heated?
However, in the practical application, the long-term high temperature working environment, because the ceramic fiber blanket under micro fiber due to weight and brittle fracture of fiber to fiber aggregation, discharge pore space, so the macro view of the ceramic fiber blanket is a certain shrinkage rate is generally less than 3%.
Q:What is the difference of ceramic fiber asbestos cloth?
The main function of ceramic fiber is resistant to fire and high temperature, fireproof, thermal insulation. Its maximum applicable temperature is 1260℃. The general thickness is 1.5-5mm. The width is 1 meter or below the specification. Long-term applicable temperature is 1100℃. Asbestos cloth is used as binding up thermal insulation material for various equipment and heat conductivity system. Asbestos cloth is interweaved with quality asbestos yarn and applicable to thermal insulation equipment as heat insulation material or can be made into other asbestos products.
Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.

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