• Steel Bloom Manufactured by Big Blast Furnace System 1
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Steel Bloom Manufactured by Big Blast Furnace

Steel Bloom Manufactured by Big Blast Furnace

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Tianjin
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Min Order Qty:
1000 m.t.
Supply Capability:
100000 m.t./month

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Steel Bloom Manufactured by Big Blast Furnace

 

1.Structure of  Steel Bloom Manufactured by Big Blast Furnace

 

Steel Bloom Manufactured by Big Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Steel Bloom Manufactured by Big Blast Furnace

Steel Bloom Manufactured by Big Blast Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

 

3.  Steel Bloom Manufactured by Big Blast Furnace Images

 

 

 

Steel Bloom Manufactured by Big Blast Furnace

Steel Bloom Manufactured by Big Blast Furnace

 

 

 

 

4.  Steel Bloom Manufactured by Big Blast FurnaceSpecification

 Steel Billet Manufactured by Blast Furnace  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Steel Bloom Manufactured by Big Blast Furnace

 

 

①How about your company?

A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②What is the advantage of the continue Casting steel Bloom comparing to the die casting steel Bloom?

Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel Bloom The production process 2. Improve the metal yield 3. Improve the quality of the Bloom 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption

Steel Bloom is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into Bloom; The second is the steelmaking system in the production of steel ingot casting Bloom through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.

 

 

③How about the Q235 Grades?

 

Q235:A、B、C、D(GB700-88)

Q235A:C0.14~0.22% Mn0.30~0.65Si≤0.30S≤0.050P≤0.045

Q235B:C0.12~0.20% Mn0.30~0.670Si≤0.30S≤0.045P≤0.045

Q235C:C≤0.18% Mn0.35~0.80Si≤0.30S≤0.040P≤0.040

Q235D:C≤0.17% Mn0.35~0.80Si≤0.35S≤0.040P≤0.035

 

 

Q:What are the main factors affecting the machinability of alloy steel billets?
Several key factors influence the machinability of alloy steel billets. Firstly, the machinability can be affected by the alloy composition of the steel. Different alloying elements, including chromium, nickel, molybdenum, and vanadium, have varying impacts on the machinability. Chromium and molybdenum, which form hard carbides, tend to decrease machinability, while nickel and vanadium, which promote the formation of softer carbides, can enhance machinability. Secondly, the heat treatment of the alloy steel billets significantly impacts machinability. Processes such as annealing, normalizing, or quenching and tempering can alter the microstructure and hardness of the steel. Proper heat treatment can improve machinability by reducing hardness and increasing toughness, while improper heat treatment can result in increased hardness and decreased machinability. Thirdly, the presence of impurities and inclusions in the alloy steel billets can affect machinability. Inclusions, such as sulfides, oxides, and non-metallic particles, can cause tool wear and chip breakability issues during machining. Therefore, the cleanliness and purity of the alloy steel billets are crucial factors in determining machinability. Furthermore, the mechanical properties of the alloy steel, such as hardness, strength, and ductility, can influence machinability. Higher hardness and strength levels can make machining more challenging, while increased ductility and toughness can improve machinability. Lastly, the cutting conditions and machining parameters, including cutting speed, feed rate, depth of cut, and tool material, also impact machinability. Optimal cutting conditions should be selected based on the specific alloy steel composition and desired machinability. Adequate cooling and lubrication during machining are also essential to reduce friction and heat, preventing tool wear and improving machinability. In conclusion, the machinability of alloy steel billets is influenced by factors such as alloy composition, heat treatment, impurities and inclusions, mechanical properties, and cutting conditions. Proper consideration of these factors can help optimize the machinability of alloy steel and ensure efficient and effective machining processes.
Q:What are the different surface treatments for improved weldability in steel billets?
There are several surface treatments that can be used to improve weldability in steel billets. These include processes such as pickling, grinding, and shot blasting. Pickling involves removing any surface impurities or oxides through the use of acid solutions. Grinding helps to smooth out any rough or uneven surfaces, ensuring better contact and fusion during the welding process. Shot blasting uses high-speed projectiles to clean the surface and create a rough texture, which enhances the adhesion of the weld. These treatments help to remove contaminants and improve the overall quality and weldability of the steel billets.
Q:What industries rely heavily on steel billets?
Several industries heavily rely on steel billets as a crucial raw material for their manufacturing processes. One such industry is the construction industry, which uses steel billets to fabricate structural components such as beams, columns, and reinforcement bars. Steel billets provide the required strength and durability necessary for constructing buildings, bridges, and other infrastructure projects. The automotive industry also heavily relies on steel billets. Steel billets are used to manufacture various automotive parts, including engine components, chassis, and suspension systems. The high strength and versatility of steel billets make them ideal for producing parts that can withstand rigorous conditions and ensure vehicle safety. In addition, the oil and gas industry heavily depends on steel billets for the production of pipelines, drill pipes, and other equipment used in exploration, extraction, and transportation processes. Steel billets are preferred due to their corrosion resistance, high pressure resistance, and ability to withstand extreme temperatures. Moreover, the machinery and equipment manufacturing industry extensively uses steel billets as a primary material for producing a wide range of machinery, including industrial machinery, agricultural equipment, and heavy-duty machinery. Steel billets provide the necessary strength, toughness, and machinability required for these applications. Furthermore, the aerospace industry relies on steel billets for manufacturing various aircraft components, such as landing gear, structural frames, and engine parts. Steel billets are chosen for their high strength-to-weight ratio, heat resistance, and ability to withstand the demanding conditions of aerospace applications. Overall, steel billets play a vital role in several industries, including construction, automotive, oil and gas, machinery and equipment manufacturing, and aerospace. The unique properties of steel billets make them indispensable in these industries, ensuring the production of strong, durable, and reliable products.
Q:Can steel billets be recycled?
Yes, steel billets can be recycled. Steel is a highly recyclable material, and the recycling process for steel billets is relatively straightforward. When steel billets, which are typically produced through a casting process, are no longer needed or have reached the end of their lifecycle, they can be recycled and transformed into new steel products. The recycling process begins with the collection and sorting of the steel billets. They are then transported to a recycling facility where they are melted down in a furnace. Once melted, impurities are removed, and the resulting molten steel is formed into new billets or other steel products through various shaping and casting techniques. Recycling steel billets not only helps to conserve natural resources and reduce waste but also has significant environmental benefits. The recycling process requires less energy and emits fewer greenhouse gases compared to the production of steel from raw materials. Additionally, recycling steel helps to reduce the demand for mining iron ore, which can have detrimental effects on the environment. Overall, steel billets can be effectively recycled, allowing for the sustainable and responsible use of this versatile material.
Q:How are steel billets transported internationally?
Steel billets can be transported internationally through various means such as shipping containers, bulk carriers, or by rail and road transport. The choice of transportation method depends on factors like distance, cost, volume, and urgency of delivery.
Q:What are the causes of internal cracks in continuous casting billet?
A French Research Institute of carbon, sulfur and phosphorus influence on continuous casting billet hot cracking, a total of three test groups of carbon manganese steel, carbon, sulfur and phosphorus content of each sample is different.
Q:How do steel billets contribute to the manufacturing of marine equipment?
Steel billets are an essential raw material in the manufacturing of marine equipment. They serve as the starting point for various processes such as rolling, forging, and machining, which shape the billets into the desired components. These components, made from high-quality steel, provide strength, durability, and corrosion resistance necessary for marine equipment, ensuring their safe and reliable operation in challenging maritime environments.
Q:What are the main factors affecting the toughness of steel billets?
The main factors affecting the toughness of steel billets include the chemical composition of the steel, the heat treatment process, the presence of impurities or defects, and the grain size and structure of the steel.
Q:What are the main factors affecting the formability of alloy steel billets?
Several key factors influence the formability of alloy steel billets, which refers to their ability to be shaped or formed without cracking or fracturing. 1. The alloy composition of steel billets plays a significant role in determining their formability. Different alloying elements, such as carbon, manganese, chromium, and nickel, can alter the mechanical properties of the steel. Higher levels of certain elements can improve formability, while excessive amounts can lead to brittleness and reduced formability. 2. The grain size and structure of the steel billets also affect formability. Fine-grained structures have better formability compared to coarser grain sizes. This is because fine grains allow for more uniform deformation and reduce the likelihood of localized strain concentration, which can lead to cracking. 3. The temperature at which the steel billets are processed greatly influences their formability. Generally, higher temperatures enhance the material's ductility and ability to deform without cracking. This is due to the reduction in the material's yield strength and increased plasticity. However, excessively high temperatures can also lead to excessive grain growth and decreased formability. 4. The rate at which the steel billets are deformed, known as the strain rate, is another important factor. Higher strain rates can result in reduced formability, as the material may not have sufficient time to accommodate the deformation before fracture occurs. Controlling the strain rate during forming processes is crucial to ensure optimal formability. 5. The use of lubricants during the forming process can significantly improve the formability of steel billets. Lubricants reduce friction between the material and the forming tools, minimizing the risk of sticking or tearing. They also help dissipate heat generated during deformation, preventing excessive temperature rise that can negatively impact formability. 6. The specific method used to shape the steel billets can also affect formability. Different processes, such as forging, rolling, or extrusion, impose varying levels of strain and stress on the material. Each process has its own limitations and requirements for optimal formability, and selecting the appropriate forming method is crucial to achieve the desired shape without compromising the material's integrity. In conclusion, understanding and controlling the alloy composition, grain size and structure, temperature, strain rate, lubrication, and chosen forming process are essential for achieving the desired shape and avoiding defects or failures during the forming of alloy steel billets.
Q:How do steel billets contribute to the manufacturing of telecommunications devices?
Steel billets play a significant role in the manufacturing of telecommunications devices in several ways. Firstly, steel billets serve as a raw material for the production of various components used in telecommunications devices. These components include structural frames, housing, brackets, and mounts, among others. The strength and durability of steel make it an ideal choice for these parts, as they need to withstand harsh environments and provide stability to the devices. Furthermore, steel billets are often used in the production of transmission towers and antenna masts, which are essential for the efficient transmission and reception of signals in the telecommunications industry. These towers and masts need to be sturdy and capable of supporting heavy equipment to ensure uninterrupted communication. Steel, with its high strength and load-bearing capacity, is an ideal material for such applications. Moreover, steel billets are also used in the manufacturing of cable trays and conduits that are essential for organizing and protecting the various cables used in telecommunications devices. These cable management systems ensure that the cables are properly routed and protected from external factors such as moisture, heat, and physical damage. Steel's resistance to corrosion and its ability to withstand extreme conditions make it an excellent choice for these purposes. In addition to its physical properties, steel billets contribute to the manufacturing of telecommunications devices due to their cost-effectiveness. Steel is widely available and relatively inexpensive compared to other materials, making it a preferred choice for manufacturers. Its versatility and ease of fabrication also contribute to the efficient production of telecommunications devices. Overall, steel billets play a crucial role in the manufacturing of telecommunications devices by providing raw materials for various components, supporting infrastructure, and ensuring efficient cable management. Their strength, durability, cost-effectiveness, and availability make them an indispensable material in the telecommunications industry.

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