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Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill

Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill

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 Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill

 

1.Structure of  Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill

 

Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill.

Steel Bloom Manufactured by Blast Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

 

3. Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill Images

 

 

Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill

Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill

 

 

 

 

4.  Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill Specification

 Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Continue Casting Steel Bloom by Blast Furnace Manufactured by Big Steel Mill

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

 

③How is the standard of the steel billet products?

Continuous casting billet of carbon-steel chemical composition to perform "carbon structural steel"GB700-88.standard;Appearance quality inspection  Implementing the continuous casting billet and the rectangular billet,YB2011-83Standard.

 

Q:What is the typical weight of a steel billet?
The typical weight of a steel billet can vary depending on its size and purpose. However, a common weight range for steel billets is between 1,000 and 5,000 pounds (450 to 2,270 kilograms). This range allows for flexibility in manufacturing processes and various applications in industries such as construction, automotive, and manufacturing. It is important to note that specific weight requirements may vary depending on the intended use and specifications of the steel billet.
Q:Are steel billets used in the production of household goods?
Typically, steel billets find their purpose in a range of industries, like construction, automotive, and manufacturing, rather than in the production of household goods. These semi-finished products serve as raw materials and are commonly transformed through hot rolling into diverse shapes like bars, rods, or sheets. Only after undergoing further processing can they be fashioned into the desired household goods. Manufacturers of household goods usually prefer specific steel variants, such as stainless steel or carbon steel, which have been processed and shaped according to the specific requirements of the product.
Q:What are the different shapes and sizes of steel billets?
Steel billets come in a variety of shapes and sizes, depending on their intended use and the manufacturing process. The most common shapes of steel billets include square, rectangular, and round. Square billets are typically used for forging and rolling processes, where they are heated and shaped into various products such as bars, rods, and rails. These billets have equal dimensions on all sides, forming a square shape. Rectangular billets, on the other hand, have longer sides and shorter ends, resembling a rectangular shape. These billets are commonly used in the production of structural components, like beams and columns, as well as for making pipes and tubes. Round billets, as the name suggests, have a cylindrical shape and are often used in the manufacturing of seamless pipes, axles, and shafts. Due to their uniform circular cross-section, they are well-suited for processes that involve rotary motion or require a strong cylindrical shape. In terms of sizes, steel billets can vary greatly depending on the specific requirements of the final product. Their dimensions are determined by factors such as the desired end product, the manufacturing process, and the available equipment. Common sizes range from small billets, typically measuring around 100mm to 200mm in diameter or width, to larger billets that can exceed 300mm in diameter or width. It is important to note that steel billets can also be customized to meet specific size and shape requirements of different industries. This flexibility allows for the production of a wide range of steel products, catering to diverse applications in construction, automotive, and other manufacturing sectors.
Q:What are the potential defects or flaws in steel billets?
There are several potential defects or flaws that can occur in steel billets, which can affect the quality and performance of the final product. Some of these defects include: 1. Surface defects: Steel billets can develop surface cracks, scales, or scratches during the manufacturing process. These defects can weaken the material and reduce its structural integrity. 2. Internal defects: Inclusions, such as non-metallic impurities or gas bubbles, can be present within the steel billets. These internal defects can cause localized weaknesses and reduce the overall strength of the material. 3. Segregation: Uneven distribution of alloying elements or impurities can lead to segregation, where certain areas of the billet have different chemical compositions. Segregation can result in inconsistent mechanical properties across the material and decrease its uniformity. 4. Central segregation: This defect occurs when there is a concentration of impurities or alloying elements in the central region of the billet, leading to a weaker core. Central segregation can cause structural failures and reduce the overall reliability of the steel billet. 5. Shrinkage cavities: During the solidification process, shrinkage cavities can form in the steel billet due to the contraction of the molten metal. These cavities can weaken the material and compromise its structural integrity. 6. Surface decarburization: Exposure to high temperatures or improper heat treatment can cause the surface of the steel billet to lose carbon content, resulting in surface decarburization. This defect can reduce the hardness and strength of the material. 7. Laminations: Laminations are thin, elongated voids or layers that can form parallel to the surface of the billet. These defects can weaken the material and make it prone to cracking or failure under stress. 8. Internal cracks: Internal cracks can occur due to improper cooling or handling of the billet during the manufacturing process. These cracks can compromise the structural integrity of the steel billet and potentially lead to catastrophic failure. It is important to detect and address these defects early on to ensure the quality and reliability of the steel billets. Various non-destructive testing techniques, such as ultrasonic testing or magnetic particle inspection, can be utilized to identify and mitigate these potential flaws.
Q:What are the different types of steel billet cutting processes?
There are several different types of steel billet cutting processes, including sawing, shearing, flame cutting, and plasma cutting.
Q:How are steel billets used in the manufacturing of mining equipment?
Steel billets are indispensable in the production of mining equipment. They are essentially semi-finished steel products that are molded into specific shapes and sizes required for the equipment being manufactured. In the case of mining equipment, steel billets serve as the raw material for various parts like gears, shafts, and structural components. The billets are heated and then subjected to a process called forging. During this process, heavy machinery and high pressure shape and mold the billets into the desired form. The strength and durability of steel make it an ideal material for mining equipment due to the harsh conditions in which these machines operate. Steel billets possess excellent mechanical properties, including high tensile strength and resistance to wear and corrosion. These properties are critical for the equipment to endure heavy loads and abrasive environments encountered in mining operations. Once the steel billets are forged into the required shape, they undergo additional processes such as machining, heat treatment, and surface finishing. These processes ensure that the mining equipment meets the necessary performance criteria and can withstand the rigorous demands of mining operations. Overall, steel billets play a vital role in the manufacturing of mining equipment as they provide a strong and reliable foundation for various components. Their use guarantees that the equipment can endure the extreme conditions of mining operations, ultimately contributing to the efficiency, safety, and productivity of these essential industries.
Q:What are the main factors affecting the toughness of steel billets?
Steel billets' toughness can be influenced by several main factors. Firstly, the chemical composition of the steel, including the presence of elements like carbon, manganese, and silicon, has a significant impact on its toughness. For instance, higher carbon content increases hardness but decreases toughness, while the addition of alloying elements like nickel or chromium can improve both strength and toughness. Secondly, the heat treatment process, involving the rate of cooling and temperature, can greatly affect the toughness of steel. Quenching and tempering are common techniques used to enhance toughness by controlling the microstructure and reducing brittle phases. Thirdly, the microstructure of steel, determined by factors such as cooling rate, grain size, and phase distribution, greatly influences its toughness. Fine-grained structures tend to exhibit better toughness compared to coarse-grained ones as smaller grains inhibit crack propagation. Moreover, impurities and inclusions in steel can negatively impact its toughness. These impurities act as stress concentrators, leading to localized failure and reduced overall toughness. Ensuring proper purification and impurity removal during the steelmaking process is crucial. Additionally, various manufacturing processes, such as rolling or forging, can influence the toughness of steel billets. These processes induce residual stresses and introduce defects that affect the material's toughness. Proper control and optimization of these processes can enhance toughness. Lastly, the specific application and service conditions of the steel billets also determine its toughness requirements. Factors like temperature, stress levels, and exposure to corrosive environments impact toughness performance. Understanding and accounting for these conditions is crucial in selecting the appropriate steel grade and ensuring long-term durability. In conclusion, the toughness of steel billets is influenced by factors such as composition, heat treatment, microstructure, impurities, manufacturing processes, and service conditions. By carefully considering and optimizing these factors, manufacturers can produce steel billets with desired toughness properties for various applications.
Q:How do steel billets contribute to the overall noise reduction of a structure?
Steel billets can contribute to the overall noise reduction of a structure in several ways. Firstly, steel billets are often used in the construction of walls, floors, and ceilings, which are key components in sound insulation. The density and rigidity of steel helps to effectively block and absorb sound waves, preventing them from passing through the structure and reducing noise transmission. Additionally, steel billets can be used to create acoustic panels, which are specifically designed to enhance sound absorption and reduce reverberation within a space. These panels can be strategically placed in areas where noise is a concern, such as in conference rooms, auditoriums, or music studios. By incorporating steel billets into these panels, their acoustic properties are enhanced, resulting in improved noise reduction. Moreover, steel billets can also be utilized in the manufacturing of doors and windows. These elements are often sources of sound leakage due to their susceptibility to vibrations and poor sealing. By using steel billets in the construction of doors and windows, their strength and stability are increased, reducing the amount of sound that can pass through them. Additionally, the use of steel frames and gaskets can create a tighter seal, further minimizing noise infiltration. In summary, steel billets contribute to the overall noise reduction of a structure by providing the necessary density, rigidity, and acoustic properties to effectively block, absorb, and reduce sound transmission. Whether used in construction materials, acoustic panels, or doors and windows, steel billets play a significant role in creating a quieter and more comfortable environment.
Q:How are steel billets unloaded at the destination?
Steel billets are typically unloaded at the destination using heavy machinery such as cranes or forklifts. These machines carefully lift and transport the steel billets from the transport vehicle to the designated storage area.
Q:Are steel billets used in the production of furniture?
Typically, furniture production does not involve the use of steel billets. Steel billets are actually semi-finished products derived from molten iron and are later transformed into various shapes like bars, rods, or sheets through a process known as hot rolling. While furniture may incorporate steel, it is usually in the form of finished products such as steel tubing, steel sheets, or steel frames. These finished steel products are more commonly employed in constructing furniture, especially in industrial or modern designs. Incorporating steel in furniture manufacturing offers durability, strength, and a sleek appearance. Nonetheless, the steel used in furniture production is usually obtained through different methods compared to the production of steel billets.

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