Mica Parts Usded in Electric Arc Furnace Industry

Mica Parts Usded in Electric Arc Furnace Industry

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introduction:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

Mica plate is made of mica paper with highperformance organic silicon resin. After heating and pressing, the mica plate can be made into rigid or flexible insulating plates. The mica content is about 90% and the organic silicon resin content is 10%.

2. Applications:

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q: What is the 8 ° C rule for insulating materials?: Insulation material 8 ℃ rules: Insulation material used in the temperature exceeds the limit temperature, the insulation material will quickly deteriorate, the service life will be greatly reduced.

Q: There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: Insulation test Because the test voltage is low, it is not easy to damage the equipment under test. The voltage test is easy to damage the equipment under pressure when the test voltage is high. In some cases, although the withstand voltage test is passed, Causing damage, the test staff will have to use low-voltage insulation test, test the pressure test after the test equipment insulation. Under normal circumstances, insulation resistance qualified, withstand voltage test will be adopted.

Q: What kind of insulation is the insulating: Insulation is the core technology of aluminum substrate. Currently on the market most of the aluminum substrate insulation layer using epoxy resin, the advantages of this type of insulation is: good adhesion; drawback is: thermal resistance, dielectric strength is limited, it is difficult to meet the safety requirements. Such aluminum substrates are only suitable for low power density applications. High-end aluminum substrate insulation layer is generally composed of high thermal conductivity and high insulation ceramic powder filled with special polymer composition.

Q: What insulating materials do you need for power tools?: Additional insulation: insulation between the rotor core and the mandrel (insulating plastic powder), between the stator core and the plastic housing shell, is the additional insulation withstand voltage of 2500V;

Q: What insulating materials are used for high frequency transformers?: Can be brush, can be sprayed, can be baked Here is the main raw material for ice making. Selection of industrial products. All around the paint factory production. General high-frequency transformer insulation materials used by the scope and form are divided into: impregnated paint, covering paint, silicon steel paint, anti-corona paint four.

Q: What is the insulating material in the middle of the connecting wire?: The original wire is insulated paint, you often use, you can also use quick-drying insulating paint.

Q: What are the commonly used insulating materials?: Mainly used for motor, electrical winding insulation, switch the bottom plate and insulators, etc. Organic insulation materials are: shellac, resin, rubber, cotton yarn, paper, linen, rayon,

Q: Wear-resistant, high temperature, insulation materials which: Polytetrafluoroethylene (engineering plastics) - (- 195 ~ 250) ℃ can be used for a long time. For corrosion-resistant parts, anti-friction wear parts, seals, insulation and so on. Silicone rubber - Upper temperature limit (100 to 300) ° C. For high and low temperature parts, insulation, pipe joints and so on. Fluorine rubber - the use of the upper temperature of 300 ℃, for chemical lining, senior seals, high vacuum plastic parts.

Q: What are the electrical insulation materials: Insulation material is electrical insulation material. According to the national standard GB2900.5 provides the definition of insulating material is: "used to make the device in the electrical insulation of the material." That is, to prevent the current through the material. Its resistivity is very high, usually in the range of 10 ^ 9 ~ 10 ^ 22Ω · m. As in the motor, the insulating material around the conductor isolates the turns and isolates it from the grounded stator core to ensure safe operation of the motor.

Q: What insulating material is best `?: Insulation materials, also known as insulation materials. Insulation material refers to the electrical insulation material, the conductivity of about 10-10 West / m below. According to the needs of different electrical products, but also from the storage Can, heat, cooling, arc, moisture, mildew, anti-corrosion, anti-radiation, mechanical support and fixed, protective conductor and so on.

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