Mica Parts Used for Microwave Ovens Industry

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1. Introductions:

Mica plate is made of mica paper with highperformance organic silicon resin. After heating and pressing, the mica plate can be made into rigid or flexible insulating plates. The mica content is about 90% and the organic silicon resin content is 10%.

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

 

 3. Main features of Mica Parts:

 

Rigid mica plates are featured with high strength, good performance, less smoke, less odor etc. 

This series mica plates are used mainly in household appliances (toaster ovens, microwave ovens, warm air blowers, hair dryers, electric iron etc.), metallurgy (such as line-frequency furnaces, medium frequency furnaces, electric arc furnace, etc.), medical equipment and other industries, used as the heating support, lining plate and partition plate of the electric appliances described above.

 

4. Technical Parameters:

MICA SHEET     -----Technical data

ITEM

UNIT

RM

RP

RM-T

RP-T

FM

FP

Hardness

 

Rigid

Rigid

Rigid

Rigid

Flexible

Flexible

Mica paper

 

Muscovite

Phlogopite

Muscovite

Phlogopite

Muscovite

Phlogopite

Thickness

mm

0.1-2.0

0.1-2.0

3.0-50

3.0-50

0.1-2.0

0.1-2.0

Mica content

%

≥90

≥90

>88

>88

≥90

≥90

Bond Content

%

<10< span="">

<10< span="">

<12< span="">

<12< span="">

<10< span="">

<10< span="">

Density

g/m 3

1.6~2.45

1.6~2.45

2.1~2.4

2.1~2.4

1.6~2.45

1.6~2.45

Heat
 Resistant

Continuous

500

700

500

700

500

700

Peak

700

900

700

900

700

900

Heat loss at 500

%

<1< span="">

<1< span="">

<1< span="">

<2< span="">

<1< span="">

<1< span="">

Heat loss at 700

%

<2< span="">

<2< span="">

<1< span="">

<2< span="">

<2< span="">

<2< span="">

Flexural strength

Mpa

>160

>140

<1< span="">

<1< span="">

Water absorption 24h/23°C

%

<1< span="">

<1< span="">

<1< span="">

<2< span="">

Dielectric strength

KV/mm

>20

>20

>15

>15

>15

>15

Volume
Resistivity

23

ΩNaN

>1017

>1017

>1017

>1017

500

ΩNaN

>1012

>1012

>1012

>1012

Smoking Test

s

<4< span="">

<4< span="">

 

 

FAQ

We have organized several common questions for our clients,may help you sincerely

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

 

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

 

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size


Q:What kind of insulation is the insulating
Insulation is the core technology of aluminum substrate. Currently on the market most of the aluminum substrate insulation layer using epoxy resin, the advantages of this type of insulation is: good adhesion; drawback is: thermal resistance, dielectric strength is limited, it is difficult to meet the safety requirements. Such aluminum substrates are only suitable for low power density applications. High-end aluminum substrate insulation layer is generally composed of high thermal conductivity and high insulation ceramic powder filled with special polymer composition.
Q:What is the 8 ° C rule for insulating materials?
Insulation material 8 ℃ rules: Insulation material used in the temperature exceeds the limit temperature, the insulation material will quickly deteriorate, the service life will be greatly reduced.
Q:What type of enameled wire and insulation material is used for the compressor
Closed compressor, or semi-enclosed compressor, motor stator coil, and refrigerant, frozen oil have direct contact, refrigerant, frozen oil will not damage the insulation of the coil, enameled wire insulation material problems The Small to the refrigerator, freezer compressor, air conditioning compressor, large to semi-closed, fully enclosed chillers, are related to the coil insulation material. To tell the truth I only demolished medium-sized compressors (semi-enclosed compressors for cold storage). Large semi-enclosed high-pressure refrigeration compressor (6KV, 10KV) I only seen in the manufacturer, did not break
Q:Who knows what are the ability of 1300 degrees above the high temperature, insulation materials?
Where the ablative material is also high temperature resistant material. For example, in the 300 ~ 600 ℃, in the air to maintain its mechanical strength, chemical resistance and so on.
Q:Brass is not an insulating material?
Of course not, brass is still relatively good conductor blanket, and also has good thermal conductivity
Q:What is the main purpose of insulating materials?
Tensile strength: The cross-sectional area of the insulating material can withstand tensile forces, such as glass per square centimeter cross-sectional area can withstand the resistance of 1400 Newton.
Q:The electrical equipment in the classroom which uses insulating material
Insulation material characteristics: chemical resistance with gloss, some transparent or translucent most of the good insulator light weight and strong processing can be easily mass production, cheap and wide range of uses, utility, easy to color, some high temperature
Q:What insulating material is best `?
According to their polarity is divided into weak polarity, non-polarity, polarity and strong polarity 4. According to the material source is divided into mineral insulating oil, synthetic insulating oil and vegetable oil 3. Mineral insulating oil referred to as mineral oil, The relative dielectric constant is about 2.2, and the breakdown voltage in the standard electrode is 35 to 50 kV (kV). The flash point is 125 to 135 ° C for the manufacture of transformers and cables , Capacitors, etc. Synthetic insulating oil is a synthetic liquid insulating material.As the mineral oil is a mixture of various hydrocarbons, it is difficult to remove the components of the insulation performance, and the preparation process is complex, easy to burn, low heat resistance , The dielectric constant is not high, so the research and development of the excellent performance of the synthetic insulating oil. Now have used aromatic synthetic oil, silicone oil, ester oil, ether and sulfone synthetic oil, polybutylene, etc. Vegetable oil use Castor oil, soybean oil, rapeseed oil, etc. Castor oil is an excellent dip capacitor for pulse capacitors
Q:What insulating materials do you need for power tools?
Additional insulation: insulation between the rotor core and the mandrel (insulating plastic powder), between the stator core and the plastic housing shell, is the additional insulation withstand voltage of 2500V;
Q:There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?
Insulation test Because the test voltage is low, it is not easy to damage the equipment under test. The voltage test is easy to damage the equipment under pressure when the test voltage is high. In some cases, although the withstand voltage test is passed, Causing damage, the test staff will have to use low-voltage insulation test, test the pressure test after the test equipment insulation. Under normal circumstances, insulation resistance qualified, withstand voltage test will be adopted.

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