Mica Parts Used in Medium Frequency Furnaces

Mica Parts Used in Medium Frequency Furnaces

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 10000 pc/month

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1. Introductions:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:

This series mica plates are used mainly in household appliances (toaster ovens, microwave ovens, warm air blowers, hair dryers, electric iron etc.), metallurgy (such as linefrequency furnaces, medium frequency furnaces, electric arc furnace, etc.), medical equipment and other industries, used as the heating support, lining plate and partition plate of the electric appliances described above

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

We have organized several common questions for our clients,may help you sincerely：

Rigid mica plates are featured with high strength, good performance, less smoke, less odor etc.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q: There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: Insulation test Because the test voltage is low, it is not easy to damage the equipment under test. The voltage test is easy to damage the equipment under pressure when the test voltage is high. In some cases, although the withstand voltage test is passed, Causing damage, the test staff will have to use low-voltage insulation test, test the pressure test after the test equipment insulation. Under normal circumstances, insulation resistance qualified, withstand voltage test will be adopted.

Q: Brass is not an insulating material?: Brass is not insulating material. On the contrary is the brass is conductive material. Brass texture hard, can not bend. No copper flexibility is good, so brass can only do a fixed copper conductive use.

Q: What kind of insulation is the insulating: Ordinary heat conduction is made with fiberglass PP2. High thermal conductivity materials are made of thermally conductive

Q: What type of enameled wire and insulation material is used for the compressor: Closed compressor, or semi-enclosed compressor, motor stator coil, and refrigerant, frozen oil have direct contact, refrigerant, frozen oil will not damage the insulation of the coil, enameled wire insulation material problems The Small to the refrigerator, freezer compressor, air conditioning compressor, large to semi-closed, fully enclosed chillers, are related to the coil insulation material. To tell the truth I only demolished medium-sized compressors (semi-enclosed compressors for cold storage). Large semi-enclosed high-pressure refrigeration compressor (6KV, 10KV) I only seen in the manufacturer, did not break

Q: What is the insulating material in the middle of the connecting wire?: The original wire is insulated paint, you often use, you can also use quick-drying insulating paint.

Q: What is the main purpose of insulating materials?: As the insulating material has a certain degree of insulation strength, a variety of electrical equipment, all kinds of safety equipment (electrical pliers, test pen, insulated gloves, insulation rods, etc.), a variety of electrical materials, factories are required to allow a certain voltage, For the rated voltage. The voltage to be used shall not exceed its rated voltage value in order to avoid accidents.

Q: What is the DMD insulation material?: DMD insulation paper has good mechanical strength, dielectric properties and high heat resistance (B and F), is Y series motor stereotypes insulation material, can be used as small and medium-sized motor slot insulation, turn Insulation, liner insulation and transformer insulation. Part of the thickness of the product has been widely sold to Europe and the United States and Southeast Asia market.

Q: What are the commonly used insulating materials?: Commonly used inorganic insulation materials are: mica, asbestos, marble, porcelain, glass, sulfur and so on, which can be divided into inorganic insulating materials, organic insulating materials and mixed insulating materials.

Q: What is the thermal aging and electrical aging of insulating materials?: Environmental aging, also known as atmospheric aging, is due to ultraviolet light, ozone, salt spray, acid and other factors caused by pollution of chemical aging, which is the main reason for ultraviolet light. Thermal aging more common in low-voltage electrical appliances, the mechanism is under the action of temperature, the insulating material in some volatile components escape, the internal components of oxidative cracking, thermal cracking, hydrolysis, molecular chain polymerization and other chemical changes, and gradually lose insulation properties.

Q: What insulating material is best `?: The earliest use of insulating materials is cotton, silk, mica, rubber and other natural products .20 century 30 years later, the rapid development of synthetic insulation materials, a variety of synthetic resin, plastic, etc. used in the field of electrical engineering to manufacture motor and high and low pressure Electrical appliances, so that the capacity of electrical products continue to expand, the volume gradually reduced, so as to promote the development of electrical and electronic technology.

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