• Steel Billet/Bloom Made by Continue Casting Blast Furnace System 1
  • Steel Billet/Bloom Made by Continue Casting Blast Furnace System 2
Steel Billet/Bloom Made by Continue Casting Blast Furnace

Steel Billet/Bloom Made by Continue Casting Blast Furnace

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Tianjin
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Min Order Qty:
1000 m.t.
Supply Capability:
10000 m.t./month

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 Steel Billet/Bloom Made by Continue Casting Blast Furnace

 

1.Structure of  Steel Billet/Bloom Made by Continue Casting Blast Furnace

 

Steel Billet/Bloom Made by Continue Casting Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of Steel Billet/Bloom Made by Continue Casting Blast Furnace.

Steel Billet/Bloom Made by Continue Casting Blast Furnace  section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3.  Steel Billet/Bloom Made by Continue Casting Blast FurnaceImages

 

 

 

Steel Billet/Bloom Made by Continue Casting Blast Furnace

Steel Billet/Bloom Made by Continue Casting Blast Furnace

 

 

 

4.  Steel Billet/Bloom Made by Continue Casting Blast FurnaceSpecification

 

Steel Billet/Bloom Made by Continue Casting Blast FurnaceMaterial standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Steel Billet/Bloom Made by Continue Casting Blast Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

 

How do you determine the billet section size? Determination of billet section size in addition to considering the deformation of rolled piece to have enough quantity to meet the finished productThe quality requirements, but also should consider to roll strength and rolling bite into the limitations. The deformation size has a great influence on the product performance.Can make the metal internal organization and deformationPerformance can not meet the quality requirements.Such as high speed steel must have enough deformation,The carbide networkTo be broken or heavy rail and seamlessSteel pipeBy the total elongation coefficient of steel ingot to the finished product usually must alsoGuarantee up to50). However, in the roll diameter and reduction given conditions, if the blank section size is too big, not only canCan occur due to deformation of impervious surface deformation of rolled piece,But also roll breakage happens,biteEntering the rolled piece difficult, etc., generally billet height and roll diameter has the following relationship: The H/DOr less0.49                       (4 to 5) Type in theH.- height of billet,mm; D- work roll diameter,mm. type4 to 5The data is given from the guarantee roll blank section strength and bite conditions decisionThe size of the important parameters. Ingot after the blooming mill rolling into or through forging press forging into different specifications of the billet,Are all kinds of finished product rolling millThe main raw material.Cross section shape of the billet (as shown in figure4-3) there are square, rectangular and circularAnd other shapes (alien). There is a wide variety of billet section shape is the root cause of steel varieties, specifications range is very wide,Profile is varied,And with the same cross section shape of all varieties of steel billet production isNot possible.

 

Q:What are the specifications for tool steel billets used in the manufacturing of cutting tools?
The specifications of tool steel billets used in the manufacturing of cutting tools can vary depending on the specific application and requirements. However, there are some commonly followed general specifications. 1. Composition: High-carbon alloy steels are typically used to make tool steel billets. These steels contain elements such as chromium, molybdenum, vanadium, tungsten, and cobalt, which enhance the hardness, wear resistance, toughness, and heat resistance of the tool steel. 2. Hardness: Tool steel billets need to have high hardness in order to withstand demanding cutting conditions. The hardness is usually measured on the Rockwell C (HRC) scale and can range from 58 HRC to 65 HRC or even higher for certain applications. 3. Wear Resistance: Cutting tools experience abrasive wear during operation. Therefore, tool steel billets are formulated to have excellent wear resistance properties, ensuring a longer tool life. This is achieved by incorporating alloying elements like chromium and vanadium, which increase the hardness and wear resistance of the tool steel. 4. Toughness: In addition to hardness and wear resistance, tool steel billets must have sufficient toughness to endure the high impact forces generated during cutting. High toughness ensures that the cutting tools do not easily fracture or chip, even under severe cutting conditions. 5. Heat Resistance: Cutting tools often face high temperatures during operation, especially in high-speed cutting applications. Tool steel billets must possess good heat resistance to prevent softening or deformation at elevated temperatures. This is achieved by adding alloying elements like molybdenum and tungsten, which contribute to the heat resistance properties of the tool steel. 6. Machinability: Tool steel billets should have good machinability to enable the production of complex cutting tool geometries with high precision. The proper selection of alloying elements and heat treatment processes can enhance the machinability of tool steel billets. It is important to note that the specific specifications for tool steel billets may vary depending on the cutting tool application, the material being cut, and the machining conditions. Therefore, consulting with the tool steel manufacturer or supplier is crucial to determine the exact specifications required for a particular cutting tool application.
Q:What are the different surface treatments for improved weldability in steel billets?
To enhance the weldability of steel billets, various surface treatments can be utilized. The objective of these treatments is to improve surface cleanliness and quality, reduce impurities, and enhance welding performance. One prevalent method of surface treatment is mechanical cleaning, which involves eliminating loose scale, rust, dirt, and other contaminants from the steel billet surface. Grinding, brushing, or shot blasting can be employed as mechanical cleaning methods. By removing these impurities, the surface becomes better prepared for adhesion and fusion during the welding process. Chemical cleaning is another option for surface treatment. This technique involves the use of different chemicals to eliminate oxides, oils, greases, and other organic or inorganic contaminants from the surface. Acid pickling is a commonly used chemical cleaning method, where the steel billets are immersed in an acid solution to dissolve and eradicate impurities. This process creates a clean and reactive surface, promoting improved weldability. In addition to mechanical and chemical cleaning, surface coatings can also be applied to enhance weldability. These coatings act as a barrier between the steel surface and the surrounding atmosphere, safeguarding it from oxidation and contamination during welding. Zinc-based coatings, such as galvanizing or zinc-rich paints, are commonly used for this purpose. These coatings not only protect the surface but also provide cathodic protection to prevent corrosion. Furthermore, heat treatment processes can be employed to improve weldability in certain steel billets. Heat treatment involves subjecting the steel to controlled heating and cooling cycles to alter its microstructure and mechanical properties. Through heat treatment, the steel billets can become more ductile, reducing the risk of cracking or failure during welding. In conclusion, various surface treatments, including mechanical cleaning, chemical cleaning, surface coatings, and heat treatment, can be utilized to enhance the weldability of steel billets. These treatments aim to eliminate impurities, increase cleanliness, and improve overall weldability, resulting in higher quality and more reliable welds.
Q:How are steel billets used in the production of machinery and equipment?
Steel billets are used in the production of machinery and equipment as raw material for forging, casting, and machining processes. They are heated, shaped, and molded into various components such as gears, shafts, and structural parts, which are then assembled to create the final machinery or equipment. The high strength and durability of steel billets make them ideal for handling heavy loads, withstanding high temperatures, and ensuring the reliability and longevity of the machinery and equipment.
Q:Can steel billets be used for making musical instruments?
Musical instruments can indeed be crafted from steel billets. Although conventional instruments are typically fashioned from wood or brass, steel offers a distinctive and contemporary alternative. The strength and durability of steel render it well-suited for certain instruments, including steel drums and steel guitars. Moreover, steel's adaptability permits the formation of intricate designs and shapes, resulting in a broad spectrum of sounds. Nevertheless, it is crucial to acknowledge that the specific attributes and properties of the steel utilized, such as its composition and thickness, will heavily influence the instrument's sound and quality. Therefore, meticulous consideration and experimentation may prove necessary in order to achieve the desired musical tones and effects when employing steel billets for instrument production.
Q:What are the different testing methods used for steel billets?
To ensure the quality and suitability of steel billets for various applications, multiple testing methods are employed. These methods encompass: 1. Visual Inspection: The most straightforward and widely used technique involves visually examining the billets for visible defects like cracks, surface irregularities, or foreign materials. 2. Dimensional Inspection: To meet specific dimensional requirements, the length, width, and height of the billets are measured using calibrated tools, ensuring they adhere to the specified tolerances. 3. Ultrasonic Testing: Detecting internal defects, this non-destructive method employs high-frequency sound waves. By transmitting sound waves into the material and analyzing the reflected waves, flaws or inconsistencies can be identified. 4. Magnetic Particle Inspection: Utilized primarily to detect surface and near-surface defects, this method applies a magnetic field to the billet, followed by the application of a magnetic particle solution. Any cracks or defects cause the particles to accumulate, creating visible indications. 5. Eddy Current Testing: This technique involves passing an alternating current through a probe, generating an electromagnetic field. Placing the probe near the billet's surface allows the detection of defects through changes in electrical conductivity or magnetic permeability, which induce eddy currents. 6. Chemical Analysis: The composition of steel billets, including the percentage of elements like carbon, manganese, and silicon, is determined through chemical analysis. This ensures compliance with the required chemical composition for their intended use. 7. Tensile Testing: By subjecting a sample taken from the billet to tension until it fractures, tensile testing measures mechanical properties such as strength, ductility, and elasticity. The applied force and resulting elongation or deformation provide insights into the billet's mechanical characteristics. These testing methods comprehensively assess steel billets for defects, dimensional accuracy, and material properties. By ensuring adherence to industry standards and meeting specific application requirements, the suitability and quality of the billets are guaranteed.
Q:What are the main factors affecting the corrosion resistance of steel billets?
Steel billets' corrosion resistance is determined by several main factors: the steel's composition, impurities present, surface condition, and the surrounding environment. To begin with, the steel's composition significantly affects its corrosion resistance. Stainless steels, for instance, possess high levels of chromium and other alloying elements that generate a protective oxide layer on the surface, granting excellent corrosion resistance. Conversely, carbon steels have lower resistance due to their increased carbon content and lack of alloying elements. Furthermore, the presence of impurities in the steel greatly impacts its corrosion resistance. Impurities like sulfur, phosphorous, and non-metallic inclusions act as corrosion initiation sites, leading to localized corrosion and reduced overall resistance. Consequently, managing impurities' presence and distribution during steel billet production is vital to improve corrosion resistance. Moreover, the surface condition of steel billets plays a crucial role in their corrosion resistance. A smooth and clean surface supports the formation of a protective oxide layer, acting as a barrier against corrosive substances. Conversely, rough or contaminated surfaces increase corrosion risk due to the larger surface area and potential for localized corrosion. Lastly, the surrounding environment has a significant influence on steel billets' corrosion resistance. Factors such as humidity, temperature, pH, and the presence of corrosive substances like acids, salts, or pollutants can accelerate corrosion. For instance, steel billets in high humidity or exposed to corrosive chemicals are more vulnerable to corrosion compared to those in dry or less corrosive environments. In conclusion, the corrosion resistance of steel billets relies on their composition, impurities present, surface condition, and surrounding environment. Considering these factors during steel billet production and handling is essential to ensure their long-term durability and resistance against corrosion.
Q:How are steel billets heated for rolling?
To prepare steel billets for rolling, they undergo a process known as billet heating or billet reheating. This involves subjecting the billets to high temperatures, making them more malleable and easier to shape during rolling. Various methods can be used to heat steel billets for rolling. One commonly employed technique involves the utilization of a walking beam furnace. Here, the billets are positioned on a conveyor that moves them through a furnace. The furnace is heated to a specific temperature, typically ranging from 1100 to 1250 degrees Celsius, and the billets are exposed to this heat for a predetermined duration. Continuously moving the billets through the furnace ensures uniform heating. Another method for billet heating involves the use of a rotary hearth furnace. In this approach, the billets are placed on a rotating hearth, which is heated by burners located beneath it. As the billets rotate on the hearth, they gradually absorb the heat emitted by the burners, gradually reaching the desired temperature. Induction heating is also a popular option for billet heating. This method employs an induction coil to generate an alternating magnetic field. The billets are placed within the coil, and the magnetic field induces electrical currents within them, resulting in the billets heating up. Induction heating is renowned for its efficiency and precise temperature control. Once the steel billets attain the desired temperature, they are ready for the rolling process. The heated billets are then transferred to a rolling mill, where they undergo further processing and shaping into various forms, such as bars, rods, or sheets. The heating process is crucial, as it enhances the ductility of the steel billets, minimizing the risk of cracking or failure during rolling.
Q:What are the different surface finishing techniques used for steel billets?
Some of the different surface finishing techniques used for steel billets include shot blasting, pickling, and grinding. Shot blasting involves propelling abrasive particles at high speeds to remove rust, scale, and other surface contaminants. Pickling is a chemical process that uses acids to remove oxides, scale, and other impurities from the surface of the steel billets. Grinding is a mechanical process that uses abrasive wheels to smooth and polish the surface of the billets, creating a desired finish. These techniques help improve the surface quality and prepare the steel billets for further processing or use.
Q:What are the potential applications of steel billets in the packaging industry?
Steel billets can be used in the packaging industry for various applications such as manufacturing metal cans, containers, and closures. They provide strength, durability, and resistance to external factors like pressure, impact, and corrosion. Additionally, steel billets can be molded into different shapes and sizes, making them suitable for diverse packaging requirements.
Q:What are the different surface treatments applied to alloy steel billets?
Enhancing the properties and performance of alloy steel billets can be achieved through various surface treatments. One commonly used treatment involves bombarding the billet surface with small metal or ceramic particles at high velocity, a process known as shot blasting. This effectively eliminates impurities and contaminants, resulting in a clean and uniform surface finish. Additionally, shot blasting promotes the adhesion of subsequent coatings or treatments. Another method, known as pickling, entails immersing the billets in an acid solution to remove oxides and scale from the surface. This not only improves the surface quality but also eliminates any defects, preparing the billets for further processing or treatments. Heat treatment is a popular surface treatment for alloy steel billets. By subjecting the billets to controlled heating and cooling processes, their microstructure can be altered, leading to improved mechanical properties. This treatment can enhance the hardness, strength, and toughness of the billets, rendering them more suitable for specific applications. Furthermore, alloy steel billets can be coated with protective coatings to enhance corrosion resistance and durability. Common techniques include hot-dip galvanizing, electroplating, and painting. These coatings serve as a barrier between the alloy steel surface and the environment, effectively preventing corrosion and extending the lifespan of the billets. To summarize, shot blasting, pickling, heat treatment, and protective coatings are among the various surface treatments applied to alloy steel billets. These treatments enhance surface quality, improve mechanical properties, and protect against corrosion, ensuring optimal performance in diverse applications.

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