Light Weight Insulation Fireclay Brick

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China main port
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Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Light Weight Insulation Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Light Weight Insulation Fireclay Brick

 

 


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Q:Can lime rotary kiln refractory brick kiln be hung with klin coating?
Should prevent the rotary kiln from being damaged; why hang kiln coating on the rotary kiln; try to avoid the big knot; 5; maintain the integrity of flame shape; burn top fire; should be hung; to prolong the service life of the refractory brick; steel plate is unable to withstand the high temperature, strengthen calcination control; adjust the high temperature region; let the big block out in time; avoid burning the fire. . Preparation equipment manufacturers 4, find the correct operating parameters of rotary kiln according to the experience; often keep the temperature above 1450 DEG C in the container; what is the reason for the rotary kiln coating; and add a layer of strong protective layer on the surface; the cylinder of the rotary kiln cylinder is made of steel plate; this is only the first step to determine the safe operation of the rotary kiln; avoid damage or smash the rotary kiln coating. 2; measures should be taken to prevent the kiln coating fall off because of the stop of the kiln and the changing of sudden hotness and sudden cold; burn the top fire; raw materials of appropriate preparation ingredients . We need to know the the rotary kiln, make up in time. The fire resistance and thickness of refractory bricks are limited. 6; in the inside of the building with a layer of refractory brick. 8. Observe and adjust frequently; and can reduce the heat loss outward; control the fire; we take 8 steps to perfectly protect the rotary kiln: how to protect the kiln skin that is hung well; improve coal mouth structure; important operation method of long-term effective rate of safety energy-saving ball mill the work will be interrupted; deterioration, strengthen equipment maintenance of retary kiln, after hanging the rotary kiln skin; ensure clinker grain is fine and uniform; improve the thermal efficiency for the benefit of kiln skin sticking, must treat in time ;
Q:How to classify light refractory bricks?
It should be classified based on the production materials of refractory brick! In addition to ordinary light brick (cenosphere material), mullite poly light ball, there is lightweight high aluminum brick, lightweight clay brick, diatomite brick etc.!
Q:Whether the fire bricks are needed to be poured before construction?
Refractory bricks do not absorb water, do not need to water, what's more, refractory bricks need special refractory mortar to build. Refractory brick is used in the high temperature furnace, you won't use it to build walls.
Q:What are the differences and uses of non clay bricks, non clay bricks and ordinary red bricks?
Just bricks without claySuch as foam hollow bricks, straw bricks, and some other cement bonded solid, hollow bricks and so on
Q:What are the differences between fireclay brick and high alumina refractory brick?
One is the high alumina, solid and hollow respectively, fused mullite as main raw material made of high-grade refractory materials, strong corrosion resistance, has the advantages of through mud treatment, good thermal shock stability. Good resistance to slag, used to build steel making furnace and glass furnace. High alumina brick is a kind of refractory material. Clay brick is also known as sintered brick, electric smelting corundum and low creep high alumina brick [1] with high grade bauxite, this kind of refractory brick's main component is AL2O3, which is suitable for large and small buildings with artificial bulk. High thermal stability. A neutral refractory material with more than 48% of alumina oxide content, clay brick has clay (including shale, molding, coal gangue and other powder) as the main raw materials, cement rotary furnace lining. The product has a small high-temperature creep, one is clay. From bauxite or other high content of aluminium oxide raw materials' forming and firing, refractoriness is above 1770 deg. High R.U.L and medium-sized hot-blast furnace is different firstly in the material, forming from drying and roasting
Q:How much fireclay is needed per cube refractory bricks?
Normal refractory bricks need to use 70-80kg refractory mud each cubic . In fact, this can be calculated, because the volume of refractory bricks and refractory mud density can be measured. Of course, here is an important point, that is the size of the brick seam, 1mm brick seam and 3mm is significantly different. Sichuan brand refractory mud has many kinds, like high aluminum, clay, corundum, magnesia, insulation and so on, the dosage is different.
Q:The shape and size of general used refractory brick
According to the national standard, the outline dimension of mechanism red brick is: length is 240mm, width is 115mm and thickness is 53mm. That is: 240mm * 115mm * 53mm. The shape and size of the ordinary refractory bricks are: Length is 230mm, width is 114mm and thickness is 65mm, that is: 230mm * 114mm * 65mm. The shape and size of special refractory bricks are: 345mm*328mm*97mm.
Q:Can refractory bricks be used to build a house?
Refractory brick can be used to build houses, but you can not use ordinary cement to build, the cost is 3 times than that of ordinary brick.
Q:What is the problem about splintering when the refractory brick is fired?
There are many bubbles inside the refractory brick, it is also possible that the brick itself is not up to the standard about volume density, then refractory brick fragmentates. There are many reasons, may be in the process of repression
Q:What are the differences between sintered bricks and refractory bricks?
Sintered bricks belong to a type of refractory bricks.

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