• Light Weight Insulation Fireclay Brick System 1
  • Light Weight Insulation Fireclay Brick System 2
  • Light Weight Insulation Fireclay Brick System 3
Light Weight Insulation Fireclay Brick

Light Weight Insulation Fireclay Brick

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China main port
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TT OR LC
Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Light Weight Insulation Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Light Weight Insulation Fireclay Brick

 

 


Q:What are the main constituents in non clay brick sintering?
According to the different production process of bricks into sintered brick and non sintered brick. Sintered brick in China has more than two thousand years of history, is still a very wide range of wall materials. Many kinds of brick, according to the raw materials used for clay brick, shale, coal gangue brick, fly ash brick, lime sand bricks and slag brick; according to the production process can be divided into sintered brick and non sintered brick, which can be divided into non sintered brick brick, autoclaved bricks and autoclaved brick etc.; according to whether the holes can be divided into ordinary bricks, porous brick, hollow brick.
Q:Scheme of cement kiln replacing 40 meter refractory brick kiln
If only replace refractory bricks, it just needs three days under the condition of 200 degrees. It will be simpler if there is only free water in the refractory brick (no pouring material).
Q:What are the differences between thermal?insulation?bricks and refractory bricks?
Thermal insulation brick is thermal insulative; refractory brick is high temperature resistant.
Q:When using high alumina refractory brick, what are the reasons leading to the decline of the performance of high alumina brick?
The excess air coefficient is controlled in 1, in order to prevent producing water cracks in the production of high aluminum refractory brick from, control the water absorption of 2 grade clinker of bauxite with high alumina below 4%-5%. 1-1,the water absorption of the tube mill should also be controlled below 6%, and adjust thermotechnical, making the high alumina refractory brick burning be in the stable weak oxidizing atmosphere. should be 2
Q:What are the release agents of refractory bricks?
Alkalinity, the production process of alkaline, acid and alkali resistant transparent instant thickening powder, you can adjust the proportion according to the cost and needs of quality, environmental protection: One: Add the preservative into water to mix, after soaking one hour, then mixing evenly the production ratio, and then add the super core release agent into water to mix, add flavor pigment masterbatch into water to mix with water mixing, ensure completely dissolved, then add the waste oil, falvor is appropriate amount= release agent. Two, the newest recipe of release agent super core release agent masterbatch, waste engine oil, water, instant acidproof and alkaliproof transparent thickening powder, wire drawing powder, preservative, flavor and pigment= release agent super core wire drawing powder with water mixing, it is the most newly developed special core masterbatch and engine oil of Chengdu Hengfeng Hongye detergent factory, and it doesn't contain toxic solvents, especially 1, it has the following features, after thickening more than half an hour or so, mix evenly is ok, in a few seconds will waste oil and alkali: 10% of waste engine oil, 20% of release agent core masterbatch, 88% of water, 500g instant acidproof alkaliproof transparent thickening powder, 80g wire drawing powder, 1g pigment and preservative and lubricating oil and industrial grease, these integrate with water.
Q:Is the thickness of the kiln lining and the refractory brick the same concept?
This is certainly not the same. The thickness of the refractory brick can be arbitrary, the thickness of the kiln lining is generally designed according to requirement
Q:can diatomite?brick be used as thermal insulation refractory brick?
yes, it has good thermal insulation the raw material is cheap, diatomite?brick is a kind of thermal insulation refractory brick with good performance.
Q:What are the physical and chemical properties of refractory bricks
The thermal shock stability, linear?change?on?reheating, softening temperature under a fixed load, compressive strength under normal strength refractoriness
Q:is it correct that the higher the refractoriness is, the better refractory bricks are?
Does not necessarily, it has a great relationship with the compression and bending and corrosion resistance.
Q:General used refractory brick T-20 / T-39/ T-206 specifications and dimension
No T-206 model (we produce the clay) T-20 and T-39 are the size of 230*length, 113* width and 65/45 thickness, T-20 is a vertical arch brick and T-39 is horizontal arch brick.

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