• JPN1000 Automatic Piston Filling Machine System 1
  • JPN1000 Automatic Piston Filling Machine System 2
JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 unit
Supply Capability:
30 unit/month

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 1、Introduction

1.1 Servo Drive System 

JPACK’s volumetric filling system exclusively uses the delicate servo drive system to control the main filling structure to achieve the high stability and precise positioning

1.2 Vertical Driven Piston 

The vertical stroke of the filling piston movement adopts with our exclusive servo control system provides not only the long term energy saving result but also effectively create a great result of machine load rate reducing

1.3 Tool-Free Adjustment 

Tool-free production change when changing the filling volume; by key-in the desire number on the PLC gives users the best time saving result.

The delicate servo control system design can provide choice of above liquid surface filling, underneath liquid filling and bottle neck (opening) filling accordingly with different features of liquids.

1.4 High Accuracy 

The delicate servo system precisely control the filling amount with precise piston stoke provides high filling accuracy, intelligent piston is designed with miner adjusting mechanism enable users to adhesive ultimate higher accuracy.

High Adapability 

This filling machine is widely used for food, pharmaceutical, chemical, cosmetics and various industries.

The personalized control panel system provides users an easy operation and an effective management result by production monitoring on the PLC.


2、Feature

2.1 Controlled by Panasonic servo system.

2.2 Controllable and various filling speed.

2.3 Accurate to ±0.5% ( with drinking water )

2.4 Integrated digital control with Siemens PLC and Hi-tech Touch Screen controls for easy operation.

2.5 Designed for easy change-over and cleaning.

2.6 Professional manufacturing techniques using ISO-9001 system.

2.7 Sturdy conveyer system driven by  motor. Adjustable conveyor guide rails to accommodate with different products.

GMP standard Stainless Steel.

2.8 Bottle holding mechanism for the best position of the bottles before filling action.

2.9 No bottle-no fill system.

2.10 Bottle jammed detection.

2.11 Warning light and buzz alarm to inform operator production error.

2.12 Filling zone protected by interlock guards for safety registration

2.13 ABB circuit breaker for the protection when overload.

Memory slots for storing filling parameters for future operation

2.14 Easy to install and operate, it only requires minimum maintenance for maximum performance and a long filler life time.

2.15 Quick change of volume with digital readout.

Delicate filler structure and finish comparable with European machines.

2.16 Volume set can be changed on the touch screen. Filling pistons are controlled by servo system.

2.17 Individual piston adjustment for fine tuning.

2.18 Digital control system to enable multiple filling actions on the same bottle for double, triple and more.

2.19 Fully automatic rise for nozzles, adjustment can be done on touch screen

2.20 Nozzles can set to be above bottle mouth or bottom up, synchronizing with liquid level (beneath or above) to eliminate bubbling of foamy liquids.

2.21 Adjustable speed while filling, it can fill slowly at the beginning and then accelerate to faster speed, finally slow down once again to finish up. This can prevent foamy liquids from bubbling and avoid spillage.


3、Specifications

3.1 Filling Capacity Options: 100cc—1000cc

3.2 Liquid Contact Part Material Option: Stainless Steel 304/316L

3.3 Supply Voltage:220V, 50-60Hz, 1Phase

3.4 Power Consumption: 1.5 kW

3.5 Air Pressure: 6-8kg

3.6 Dimension: (L)3000mm X (W)1100mm X (H)1770mm

3.7 Net Weight: 850kg

3.8 Filling Nozzle:4/6/8/12/16/20


4、Electrical configuration

4.1 PLC:GERMANY  SIEMENS 

4.2 HMI:GERMANY  SIEMENS

4.3 Servo System:Japan Panasonic

4.4 Sensor:Japan OPTEX

4.5 Frequency Converter:Japan Panasonic

4.6 Power Switch:France Schneider 

4.7 Solenoid valve: TAIWAN CHELIC

4.8 Low voltage electrical appliances:France Schneider

 

5Images

JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

 

FAQ

Q1: What is your delivery time?

A:  Generally, the delivery time is 45-60 days after receive the deposit, big production line may take more time.

Q2: What is the payment term?

A: We accept both T/T and L/C. Most customers pay by T/T.

Q3: What kind of after-sevices do you provide?

A: If it is not big problem, we can solve it by emails, phone etc. If it can’t work, our engineers can go to overseas to install and adjust the machine and solve the problems.

 

Q: Paper bags, milk and plastic bags. What's the difference between milk and paper bags?
Plastic bags - aseptic plastic bags are specially treated with a black coating inside the plastic bag, which serves as a barrier to light. However, due to the relatively thin plastic bags, even after special treatment, the effect of isolation of light can not be compared with aluminum foil, so the normal temperature guarantee period of milk is about 30 days.
Q: What packing materials should be understood in purchasing?
Other specific products, specific problems specific analysis, because the product form is not the same, liquid or chemical products packaging is not the same, the general small commodities, daily necessities of packaging almost the same
Q: Billycan what are the advantages compared with other packaging materials?
Shapes: tinplate cans can be made into various shapes according to different needs, such as cans, cans, cans, circular elliptical horseshoe and trapezoid etc, can satisfy the different needs of product packaging, and the packaging container more change, promote sales.
Q: Which industry does the packing product belong to?
Packaging products are defined as: "in the process of circulation of goods to protect products, facilitate storage and transportation, and promote sales, according to certain technical methods adopted containers, materials and auxiliaries, such as the overall name.". Also refers to in order to achieve these purposes and use containers, materials and auxiliary in the process of exerting certain technical methods and other operations.
Q: What's the packing bag for rice and noodles?
Snakeskin bag is PP (polypropylene) prepared under the high temperature, the decomposition of toxic substances, toxic substances without the plastic products, plastic products reached 65 degrees in temperature, toxic substances will precipitate and penetrate into the food, it will cause harm to the important parts of liver and kidney, reproductive system and central nervous system in human.
Q: What's the difference between the materials used in kraft paper packaging?
Semi Kraft kraft wrapping paper: General tensile, color is also very general, if there is no requirement for appearance, you can use semi wood pulp, kraft paper.
Q: What are the commonly used packing materials?
Metal packaging materials: tin foil hoop steel strapping buckle Blister aluminum PTP aluminum foil steel buckle ceramic glass material wood
Q: What material or paper should I use for high-grade packaging?!
Coated art paper or special paperMDF or industrial paperboardI provide the classic blue sky blue the Yanghe River Daqu wine with glue
Q: What's the difference between a package and a package?
Packaging refers to the packaging of products for the storage of various types of containers, such as barrels, boxes, bottles, jars, bags and other materials used for storage and custody of products.Packaging used in the manufacturing process as a component of a product and included in the cost of production at actual cost".
Q: What's the function of pearl cotton packing material?
Pearl cotton packing material has many advantages, such as waterproof, moisture-proof, shockproof, sound insulation, thermal insulation, good plasticity, toughness, recycling, environmental protection, strong impact resistance, and so on. It also has good chemical resistance. Is the ideal substitute of traditional packaging materials.

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