High Quality Light Steel Workshop
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- Loading Port:
- Nantong
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- 200000 m.t./month
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Technical support of light steel structure workshop
Worker | Rate of frontline workers with certificate on duty reaches 100% |
Welder | 186 welders got AWS & ASME qualification 124 welders got JIS qualification 56 welders got DNV &BV qualification |
Technical inspector | 40 inspectors with UT 2 certificate 10 inspectors with RT 2 certificate 12 inspectors with MT 2 certificate 3 inspectors with UT3 certificate |
Engineer | 21 engineers with senior title 49 engineers with medium title 70 engineers with primary title. 61 First-Class Construction Engineers 182 Second-Class Construction Engineers |
International certification | 10 engineers with International Welding engineer, 8 engineers with CWI. |
Production Flow of steel structure
Material preparation—cutting—fitting up—welding—component correction—rust removal—paint coating—packing—to storage and transportation (each process has the relevant inspection)
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*Characters of Structure Steel
1. Steel is characterized by high strength, light weight, good rigidity, strong deformation capacity, so it is suitable for construction of large-span, super high and super-heavy buildings particularly;
2. It with good homogeneous and isotropic, is an ideal elastomer which perfectly fits the application of general engineering;
3. The material has good ductility and toughness, so it can have large deformation and it can well withstand dynamic loads;
4. Steel structure’s construction period is short;
5. Steel structure has high degree of industrialization and can realize-specialized production with high level of mechanization.
*Steel structure application
1. Heavy industrial plants: relatively large span and column spacing; with a heavy duty crane or large-tonnage cranes; or plants with 2 to 3 layers cranes; as well as some high-temperature workshop should adopt steel crane beams, steel components, steel roof, steel columns, etc. up to the whole structure.
2. Large span structure: the greater the span of the structure, the more significant economic benefits will have by reducing the weight of the structure
3. Towering structures and high-rise buildings: the towering structure, including high-voltage transmission line towers, substation structure, radio and television emission towers and masts, etc. These structures are mainly exposed to the wind load. Besides of its light weight and easy installation, structure steel can bring upon with more economic returns by reducing the wind load through its high-strength and smaller member section.
4. Structure under dynamic loads: As steel with good dynamic performance and toughness, so it can be used directly to crane beam bearing a greater or larger span bridge crane
5. Removable and mobile structures: Structure Steel can also apply to movable Exhibition hall and prefabricated house etc by virtue of its light weight, bolt connection, easy installation and uninstallation. In case of construction machinery, it is a must to use structure steel so as to reduce the structural weight.
6. Containers and pipes: the high-pressure pipe and pipeline, gas tank and boiler are all made of steel for the sake of its high strength and leakproofness
7. Light steel structure: light steel structures and portal frame structure combined with single angle or thin-walled structural steel with the advantages of light weight, build fast and steel saving etc., in recent years has been widely used.
8. Other buildings: Transport Corridor, trestle and various pipeline support frame, as well as blast furnaces and boilers frameworks are usually made of steel structure.
All in all, according to the reality, structure steel is widely used for high, large, heavy and light construction.
- Q:What does "fixation" mean in steel structures?
- In general, the rigid connections of steel structural members can be completed by welding, riveting and high-strength bolts.
- Q:What are the common methods of steel structure erection?
- The common methods of steel structure erection include bolted connections, welded connections, and crane lifting. Bolted connections involve using bolts to fasten steel components together, providing a secure and adjustable connection. Welded connections involve joining steel components by melting them together using heat, creating a strong and permanent bond. Crane lifting is another common method, where steel components are lifted and positioned using cranes, allowing for precise placement and alignment during the erection process.
- Q:What are the design considerations for steel automotive plants?
- Design considerations for steel automotive plants revolve around creating a safe and efficient manufacturing facility that can meet the high demands of the automotive industry. Some key considerations include: 1. Facility Layout: The layout of the plant should be designed to optimize workflow, minimize material handling, and promote efficient production processes. This includes ensuring a smooth flow of materials, adequate space for equipment and machinery, and clear pathways for workers. 2. Structural Integrity: Steel plants require a strong and durable structure to support heavy machinery, overhead cranes, and storage of raw materials. The design should account for the weight and load-bearing capacity of the equipment, as well as factors like seismic activity and extreme weather conditions. 3. Safety Measures: Safety is paramount in automotive plants, and the design should incorporate safety features such as fire protection systems, emergency exits, proper ventilation, and the use of non-combustible materials. Additionally, ergonomic considerations should be made to minimize the risk of workplace injuries and ensure a safe working environment for employees. 4. Energy Efficiency: As the automotive industry moves towards sustainability, energy efficiency is a significant design consideration. Incorporating energy-saving features such as LED lighting, efficient HVAC systems, and renewable energy sources can help reduce operational costs and environmental impact. 5. Environmental Considerations: Steel plants often have a significant environmental footprint, so designing with sustainability in mind is crucial. This might involve implementing waste management systems, water recycling processes, and green building materials to minimize the impact on the surrounding ecosystem. 6. Flexibility and Future Expansion: Automotive manufacturing is a dynamic industry, and plant designs must be flexible to accommodate changes in production processes and technological advancements. Additionally, the design should consider the potential for future expansion or reconfiguration to meet the demands of a growing market. 7. Integration of Technology: Incorporating advanced technologies such as automation, robotics, and data analytics systems can enhance efficiency and productivity in automotive plants. The design should account for the integration and placement of these technologies to optimize their benefits. In conclusion, the design considerations for steel automotive plants encompass a range of factors, including facility layout, structural integrity, safety, energy efficiency, environmental sustainability, flexibility, and the integration of technology. A well-designed plant that addresses these considerations can provide a competitive advantage in the automotive industry while ensuring a safe and productive working environment.
- Q:How do steel structures handle wind uplift forces?
- Steel structures handle wind uplift forces by using various design techniques and components. These include the use of strong and rigid steel members, such as beams and columns, that can resist the upward forces caused by wind. Additionally, steel structures often incorporate bracing systems and connections that help distribute and transfer the wind loads throughout the entire structure. The combination of these design elements allows steel structures to effectively resist wind uplift forces and maintain their stability and integrity.
- Q:How are steel structures designed for industrial buildings?
- Steel structures for industrial buildings are typically designed using a combination of engineering principles, computer-aided design (CAD) software, and industry-specific standards and codes. The process involves analyzing the load requirements, determining the type and size of steel members needed, and selecting appropriate connections and fasteners. The design also considers factors such as safety, durability, cost-effectiveness, and relevant regulations. Overall, the goal is to create a robust and efficient steel structure that can withstand the specific demands of industrial operations.
- Q:How are steel structures designed for energy-efficient lighting and HVAC systems?
- Steel structures are designed with energy-efficient lighting and HVAC systems in mind to optimize energy consumption and reduce environmental impact. To achieve energy-efficient lighting, steel structures incorporate various design elements. Firstly, the buildings are designed to maximize natural light penetration by incorporating large windows, skylights, and light wells. This reduces the need for artificial lighting during daylight hours. Additionally, the steel structure itself can be engineered to provide ample support for lighting fixtures, ensuring optimal placement and distribution of light throughout the space. Furthermore, energy-efficient lighting technologies such as LED (Light Emitting Diode) fixtures are often used in steel structures. LED lights consume significantly less energy than traditional fluorescent or incandescent bulbs while providing the same or even superior illumination. These fixtures can be integrated with smart lighting controls, such as occupancy sensors or daylight sensors, to automatically adjust lighting levels based on occupancy or natural light availability. In terms of HVAC systems, steel structures are designed with efficient heating, ventilation, and air conditioning systems to minimize energy consumption. The HVAC system design takes into account the building's insulation, airtightness, and thermal mass properties to optimize energy efficiency. Steel structures can be insulated using high-performance materials to reduce heat transfer and maintain a comfortable indoor temperature throughout the year. Moreover, HVAC systems in steel structures often incorporate energy-efficient equipment such as variable speed drives (VSDs) for fans and pumps. VSDs allow for precise control of the airflow and water flow rates, matching the system's output to the actual demand. This results in reduced energy wastage and increased energy efficiency. Additionally, steel structures can also incorporate renewable energy technologies to further enhance energy efficiency. For instance, solar panels can be installed on the roof or facades of the building to generate clean and renewable electricity, which can be used to power lighting and HVAC systems. Overall, through thoughtful design and integration of energy-efficient lighting and HVAC systems, steel structures can significantly reduce energy consumption, lower operational costs, and contribute to a more sustainable built environment.
- Q:What is the role of steel in power plants and refineries?
- The role of steel in power plants and refineries is essential. Steel is used in the construction of various components and structures, such as boilers, pipes, tanks, and turbines. It provides strength, durability, and corrosion resistance, ensuring the safe and efficient operation of these facilities. Additionally, steel is used in the manufacturing of electrical transformers and power transmission lines, enabling the efficient distribution of electricity generated in power plants. Overall, steel plays a crucial role in the infrastructure and functioning of power plants and refineries.
- Q:What does "CHS44*12" mean in steel structures?
- Steel structure is mainly made of steel material, and it is one of the main types of building structure.
- Q:How are steel structures tested for their load-bearing capacity?
- Steel structures are tested for their load-bearing capacity through various methods such as computer simulations, physical testing, and calculations based on engineering principles. Computer simulations use mathematical models to analyze the behavior of the structure under different loads and conditions. Physical testing involves subjecting the structure to controlled loads using hydraulic jacks or other equipment to measure its response and ensure it meets safety standards. Calculations are also performed using established engineering formulas and codes to estimate the load-bearing capacity based on factors like material strength, dimensions, and design.
- Q:What are the key considerations in the design of steel structures for industrial applications?
- When designing steel structures for industrial applications, there are several key considerations that need to be taken into account. Firstly, the structural integrity of the steel structure is crucial. Industrial environments often involve heavy machinery, high loads, and potential impacts, so the structure needs to be able to withstand these forces. The design should include appropriate load calculations, considering not only the static loads but also dynamic loads and potential vibrations. Secondly, the durability of the steel structure is important. Industrial environments can be harsh, with exposure to extreme temperatures, humidity, chemicals, and corrosion. Therefore, the choice of steel grade and protective coatings is critical to ensure the structure remains in good condition over its intended lifespan. Another key consideration is the functionality and layout of the industrial space. The design should take into account the specific requirements of the industrial processes, including the placement of equipment and machinery, access points, and workflow efficiency. The structure should be flexible enough to accommodate potential future modifications or expansions. Safety is also a crucial consideration in the design of steel structures for industrial applications. The design should adhere to all relevant safety standards and regulations, including fire safety, escape routes, and emergency systems. Adequate provision should be made for the installation of safety features such as handrails, guardrails, and safety barriers. In addition, cost-effectiveness is an important consideration. The design should aim to optimize the use of materials and minimize construction time and costs while still meeting the required performance and safety standards. Lastly, sustainability and environmental impact should be considered. Designing steel structures with energy-efficient features, incorporating renewable energy sources, and using recyclable materials can contribute to reducing the environmental footprint of industrial applications. Overall, when designing steel structures for industrial applications, it is crucial to consider structural integrity, durability, functionality, safety, cost-effectiveness, and sustainability to ensure a successful and efficient industrial facility.
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High Quality Light Steel Workshop
- Ref Price:
-
- Loading Port:
- Nantong
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- 200000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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