High quality alcohol stainless fermentation tank
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 200 unit/month
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Product Description:
Fermentation tank
Our factory supplies manufacturing various stainless steel tanks with orwithout jacket, agitation etc.
1.Specifications
1)Materials: SUS304, SUS316.
2) Design Tem: asper design
3)Design P: as perdesign
4)Capacity:as per design
5)Manufacture standard: ASME GB/T
6)Design service:provided
7)After-salesservice: provided
8)Service life:fifteen years
2. Our products contain 5 assortments :
1)chemicalsassortments(ethanol,methanol,furfuraldehyde,etc.)
2) food assortments,
3) dairy assortments,
4) pharmaceutical assortments,
5) beverage assortments.
3. Here is the main products of stainless steel tanks:
1) Water tank,
2)storage tank,
3)prcoess tank,
4)beer tank,
5)dairy tank,
6)reactor tank,
7)fermenting tank,
8)vacuum tank,
9)any style of tank made of stainless steel ,platform,worktable,goodsshelf,wheel car,tank car,whatever made of stainless steel products.
If you have any interested in our products please contact me feel free.
2.New Technology Description:
Five-Column Three-Effect Distillation Process
Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.
The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.
Energy Consumption & Quality Indicator Table Of Five-Column
Three-Effect Distillation Process for Super-fine Alcohol
No. | Item | Unit | Traditional Process | New Process |
1 | 耗汽量Steam Consumption | t/t | 3.0 | 2.3 |
2 | 色度Colority | No. | 9.5 | 8 |
3 | 乙醇 Alcohol | %(v/v) | 95.5 | 96.5 |
4 | 硫酸试验Sulfuric Acid Test | No. | 70 | 9 |
5 | 醛(以乙醛计)Aldehyde (as acetaldehyde) | mg/l | 28 | 2 |
6 | 甲醇Methanol | mg/l | 18 | 3 |
7 | 正丙醇n-propyl alcohol | mg/l | 15 | 2 |
8 | 异丁醇+异戊醇Isobutanol+isoamylol | g/l | 27.5 | 2 |
9 | 酸(以乙酸计)Acid(as acetic acid) | mg/l | 19 | 9 |
10 | 脂(乙酸乙酯)Ester (as acetic ether) | mg/l | 22 | 16 |
11 | 不挥发物Nonvolatile matter | mg/l | 23 | 12 |
12 | 重金属(以Pb计)Heavy metal | mg/l | 0.65 | 0.4 |
13 | 氰化物(以Hcn计)Cyanide(as HCN) | mg/l | 3.7 | 2 |
Double-Mash-Column Three-Effect Distillation Process
This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving;it saves over 40% steam
Energy Consumption & Quality Indicator Table for General-Grade Alcohol
No. | Item | Unit | Traditional Process | New Process |
1 | 耗电量Electricity Consumption | kwh/t | 15 | 20 |
2 | 耗汽量Steam Consumption | t/t | 2.3 | 1.4 |
3 | 耗水量Water Consumption | t/t | 7 | 5 |
4 | 色度Colority | No. | 9.5 | 8 |
5 | 乙醇 Alcohol | %(v/v) | 95.5 | 95.5 |
6 | 硫酸试验Sulfuric Acid Test | No. | 70 | 55 |
7 | 醛Aldehyde (as acetaldehyde) | mg/l | 28 | 25 |
8 | 甲醇Methanol | mg/l | 100 | 55 |
9 | 正丙醇n-propyl alcohol | mg/l | 75 | 35 |
10 | 异丁醇+异戊醇Isobutanol+isoamylol | mg/l | 27.5 | 26 |
11 | 酸(以乙酸计)Acid(as acetic acid) | mg/l | 19 | 18 |
12 | 脂(乙酸乙酯)Ester (as acetic ether) | mg/l | 22 | 20 |
13 | 不挥发物Nonvolatile matter | mg/l | 23 | 21 |
14 | 重金属(以Pb计)Heavy metal | mg/l | 0.65 | 0.5 |
15 | 氰化物(以Hcn计)Cyanide(as HCN) | mg/l | 3.7 | 3 |
3. Production Capability
1. Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.
2. Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.
3. Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.
4. We own advanced machining equipment and product testing equipment.
4. Designed capability
1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification
1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.
2). We can reach the project site after receiving the user’s notification.
6.Package & Transport
Our company can package the products according to enterprise export standard, and use container or bulk transport.
- Q: Pressure vessel during the use of maintenance should pay attention to
- Eliminate corrosion factors. Some working medium only under certain conditions on container material corrosion. So try to eliminate this can cause corrosion, especially stress corrosion condition. Carbon monoxide gas, for example, only in the case of containing water may cause stress corrosion on the steel container, should try to adopt measures to drying, filtration, etc; Carbon steel container of alkali fragile requires, such as temperature, tensile stress and higher alkali concentration condition, medium containing dilute alkali liquor containers, measures must be taken to eliminate the thin liquid enrichment conditions, such as joint leakage, poorly to the wall and porous material such as rust, etc.; Oxygen containers, often caused by bottom water interface severe corrosion was water and oxygen, to prevent the corrosion, and make the best of oxygen after dry, or in use often discharge the water in the container.
- Q: What is the minimum distance required for the hole in the cylinder of the pressure vessel?
- As far as possible to avoid barrel longitudinal seam opening, if is really no way to avoid, should be to increase the inspection ratio (by 1.5 times the diameter of the cylinder hole radius, within the scope of this circular weld, should be 100% RT inspection) of two adjacent hole center distance (to surface spacing in terms of arc length) shall not be less than twice of the sum of the two hole diameter and the minimum distance should be not less than 50 mm -- -- -- -- -- -- -- -- -- -- the rules from the "GB150-1998 steel pressure vessel" standard, now changed to "pressure vessel GB150-2011", "the TSG R0004-2009 fixed pressure vessel safety technology and supervision code", please consult, thank you.
- Q: What kind of pressure vessel is the pressure vessel
- The classification of containers is not only related to stress, but also to the properties of the medium and volume, so the questions you ask are not comprehensive and cannot be answered
- Q: Is a dust collector a pressure vessel
- Dust collector is not pressure vessels. The definition of pressure vessel is holding gas or liquid, carrying a certain pressure airtight device, its range for maximum working pressure is greater than or equal to 0.1 MPa (table), and the product of the pressure and volume of greater than or equal to 2.5 MPa l. gas, liquefied gas and the highest standard of working temperature is higher than or equal to the boiling point of the mobile and stationary containers of liquid capacity
- Q: Is a lithium bromide unit a pressure vessel?
- It depends on which one. The usual pressure of the steam pressure of the lithium bromide, also called high pressure evaporator, is the pressure vessel.
- Q: Can it be soldered on the tank of the pressure vessel?
- If you have a device in the system, to weld a few pads on the outside of the device, and support the piece, first stop. According to the regulation, the weld shall be the E class weld, the welding joint between the compression element and the non-compression element. It is also necessary to evaluate and operate the certified welders. In particular, the welding of the lifting ear and cylinder shall be tested for inspection. So because you ask the question is simple, specific problem specific analysis.
- Q: What are the main components of the pressure vessel
- Pressure vessel ontology of main pressure parts, including shell, head flange (cover), expansion joint, equipment, ball shell of spherical tank, heat exchanger tube plate and the heat exchange tube, M36 above (contain M36) equipment main stud and nominal diameter greater than or equal to 250 mm is over and the flange.
- Q: Is the negative pressure vessel a pressure vessel?
- Don't be misleading, as long as the containers designed by GB150 belong to the pressure vessel, the negative pressure vessel is not regulated by the container
- Q: There were two very different answer answer, which is correct? Hope professional advice. thank you
- Do not belong to the pressure vessel Only the container at the same time satisfy the following three conditions, pressure vessel is called: (1) working pressure (note 1) greater than or equal to 0.1 Mpa (work pressure refers to the pressure vessels under normal working condition, the top can reach the highest pressure (pressure)); (excluding hydrostatic pressure) (2) the internal diameter (for non circular cross section width height or diagonal line such as rectangle for the diagonal ellipse for long axis) is not less than 150 mm in the container (3) working medium for gas, liquefied gas or liquid temperature is higher than the standard boiling point; See: http://baike.baidu /view/41619.htm
- Q: The pressure vessel Often see separator, water casing furnace, cent gas bag and so on to be marked: capacity 2MS 2LS 1LS
- 1, work stress: refers to the work in normal circumstances, the container can reach the highest pressure at the top. That is "let rules" in terms of maximum working pressure. 2, the maximum allowable working pressure: refers to the temperature in the design, the container allows the biggest table under pressure at the top. The pressure is calculated according to the effective thickness of the vessel, and...
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High quality alcohol stainless fermentation tank
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 200 unit/month
OKorder Service Pledge
OKorder Financial Service
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