High quality alcohol stainless fermentation tank

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1 unit
Supply Capability:
200 unit/month

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Product Description:

Product Description:

Fermentation tank

Our factory supplies manufacturing various stainless steel tanks with orwithout jacket, agitation etc.

1.Specifications

1)Materials: SUS304, SUS316.

2) Design Tem: asper design

3)Design P: as perdesign

4)Capacity:as per design
5)Manufacture standard: ASME  GB/T

6)Design service:provided

7)After-salesservice: provided

8)Service lifefifteen years

2. Our products contain 5 assortments :

1chemicalsassortmentsethanolmethanolfurfuraldehydeetc.)

2) food assortments,

3) dairy assortments,

4) pharmaceutical assortments,

5) beverage assortments.

3. Here is the main products of stainless steel tanks:

1) Water tank,

2)storage tank,

3)prcoess tank,

4)beer tank,

5)dairy tank,

6)reactor tank,

7)fermenting tank,

8)vacuum tank,

9)any style of tank made of stainless steel ,platform,worktable,goodsshelf,wheel car,tank car,whatever made of stainless steel products.

If you have any interested in our products please contact me feel free.

 

2.New Technology Description:

Five-Column Three-Effect Distillation Process

 

Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.

The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.

In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.

                Energy Consumption & Quality Indicator Table Of Five-Column

                    Three-Effect Distillation Process for Super-fine Alcohol

No.

Item

Unit

Traditional Process

New Process

1

耗汽量Steam Consumption

t/t

3.0

2.3

2

色度Colority

No.

9.5

8

3

乙醇 Alcohol

%v/v

95.5

96.5

4

硫酸试验Sulfuric Acid Test

No.

70

9

5

醛(以乙醛计)Aldehyde (as acetaldehyde)

mg/l

28

2

6

甲醇Methanol

mg/l

18

3

7

正丙醇n-propyl alcohol

mg/l

15

2

8

异丁醇+异戊醇Isobutanol+isoamylol

g/l

27.5

2

9

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

9

10

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

16

11

不挥发物Nonvolatile matter

mg/l

23

12

12

重金属(以Pb计)Heavy metal

mg/l

0.65

0.4

13

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

2

 

Double-Mash-Column Three-Effect Distillation Process

 

This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.

This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.

The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.

The advantage of this process is energy-saving;it saves over 40% steam

         Energy Consumption & Quality Indicator Table for General-Grade Alcohol

No.

Item

Unit

Traditional   Process

New Process

1

耗电量Electricity   Consumption

kwh/t

15

20

2

耗汽量Steam   Consumption

t/t

2.3

1.4

3

耗水量Water   Consumption

t/t

7

5

4

色度Colority

No.

9.5

8

5

乙醇 Alcohol

%v/v

95.5

95.5

6

硫酸试验Sulfuric Acid   Test

No.

70

55

7

Aldehyde (as acetaldehyde)

mg/l

28

25

8

甲醇Methanol

mg/l

100

55

9

正丙醇n-propyl alcohol

mg/l

75

35

10

异丁醇+异戊醇Isobutanol+isoamylol

mg/l

27.5

26

11

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

18

12

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

20

13

不挥发物Nonvolatile matter

mg/l

23

21

14

重金属(以Pb计)Heavy metal

mg/l

0.65

0.5

15

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

3

3. Production Capability

1.       Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.

2.       Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.

3.       Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.

4.       We own advanced machining equipment and product testing equipment.

 

4. Designed capability

1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.

2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.

3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification

5. After-sales Service

1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.

2). We can reach the project site after receiving the user’s notification.

6.Package & Transport

Our company can package the products according to enterprise export standard, and use container or bulk transport.

 

 

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Q:Oil cylinder, cylinder and so on whether it is a pressure vessel?
In the hydraulic and pneumatic equipment, only air tank and the accumulator belongs to pressure vessel, need qualifications, the rest of the electromagnetic valve, cylinder, cylinder does not belong to the pressure vessel
Q:What are the methods of the stress container test?
RT is ray detection UT is ultrasonic testing MT is magnetic particle testing PT is penetration testing
Q:Can the minimum length of a pressure vessel be less than 300mm
Tube section length should be no less than 300 mm, see the first article 10.2.4.5 GB150, this is to prevent the manufacture process of using stock more than expected, in the heat exchanger tube box tube section design is not subject to this restriction.
Q:How to just calculate pressure vessel
According to the special equipment safety supervision regulations: Pressure vessel, it is to point to holding gas or liquid, carrying a certain pressure airtight device, the range of maximum working pressure is greater than or equal to 0.1 MPa (table), and the product of the pressure and volume of greater than or equal to 2.5 MPa l. gas, liquefied gas and the highest standard of working temperature is higher than or equal to the boiling point of the mobile and stationary containers of liquid container; All nominal working pressure is greater than or equal to 0.2 MPa pressure (table), and the product of the pressure and volume greater than or equal to 1.0 MPa, L standard of gas, liquefied gas, and the boiling point is equal to or lower than 60 ℃ liquid cylinders; Oxygen tank, etc.
Q:Pressure vessel qualification level how to differentiate?
The building Lord speak clearly, is the installation qualification qualification level of the hierarchy or manufacturing or use of the qualifications
Q:Does the operator need to handle the pressure vessel operation card?
Article 43 the unit is responsible for the safety management of the simple pressure vessel. A simple pressure vessel that conforms to the applicable scope of this discipline shall not be required to handle the registration procedure. In the recommended service life, simple pressure vessels are not required to be regularly tested under the regular inspection rules of the pressure vessel.
Q:What is a quick-open pressure vessel
Closing the door is a general term for the open and closed method of the pressure vessel. Using electric (D), pneumatic (Q), the hydraulic (Y) method is called open door.
Q:About the definition of pressure vessel?
The tube side and shell side are based on liquid, the temperature is not high, so do not belong to the scope of regulatory rules, but it is airtight container under pressure.
Q:Periodic inspection of pressure vessels is broken down
According to tsgr7001-2004 the rules of regular inspection of pressure vessels: Pressure vessel inspection regularly, you should call: according to the requirements of rule annual inspection units (including the use of pressure vessel safety management of inspection, pressure container, and operation condition inspection and pressure vessel safety accessories inspection, etc.). According to TSGR0004-2009, the safety technology monitoring procedure for fixed pressure vessels
Q:In general, what pressure vessel is refers to the condition of the container?
Pressure vessel, in English: pressure vessel, refers to holding gas or liquid, carrying a certain pressure airtight device. Shipping containers, reaction vessel, heat transfer and separation of container of pressure vessel. define To differs from general containers (pressure vessels), only the container at the same time satisfy the following three conditions, pressure vessel is called: (1) working pressure (note 1) greater than or equal to 0.1 Mpa (work pressure refers to the pressure vessels under normal working condition, the top can reach the highest pressure (pressure)); (excluding hydrostatic pressure) (2) the internal diameter (for non circular cross section width height or diagonal line such as rectangle for the diagonal ellipse for long axis) is not less than 150 mm in the container (3) working medium for gas, liquefied gas or liquid temperature is higher than the standard boiling point;

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