• High quality alcohol stainless fermentation tank System 1
  • High quality alcohol stainless fermentation tank System 2
  • High quality alcohol stainless fermentation tank System 3
High quality alcohol stainless fermentation tank

High quality alcohol stainless fermentation tank

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Loading Port:
China main port
Payment Terms:
TT OR LC
Min Order Qty:
1 unit
Supply Capability:
200 unit/month

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Product Description:

Fermentation tank

Our factory supplies manufacturing various stainless steel tanks with orwithout jacket, agitation etc.

1.Specifications

1)Materials: SUS304, SUS316.

2) Design Tem: asper design

3)Design P: as perdesign

4)Capacity:as per design
5)Manufacture standard: ASME  GB/T

6)Design service:provided

7)After-salesservice: provided

8)Service lifefifteen years

2. Our products contain 5 assortments :

1chemicalsassortmentsethanolmethanolfurfuraldehydeetc.)

2) food assortments,

3) dairy assortments,

4) pharmaceutical assortments,

5) beverage assortments.

3. Here is the main products of stainless steel tanks:

1) Water tank,

2)storage tank,

3)prcoess tank,

4)beer tank,

5)dairy tank,

6)reactor tank,

7)fermenting tank,

8)vacuum tank,

9)any style of tank made of stainless steel ,platform,worktable,goodsshelf,wheel car,tank car,whatever made of stainless steel products.

If you have any interested in our products please contact me feel free.

 

2.New Technology Description:

Five-Column Three-Effect Distillation Process

 

Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.

The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.

In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.

                Energy Consumption & Quality Indicator Table Of Five-Column

                    Three-Effect Distillation Process for Super-fine Alcohol

No.

Item

Unit

Traditional Process

New Process

1

耗汽量Steam Consumption

t/t

3.0

2.3

2

色度Colority

No.

9.5

8

3

乙醇 Alcohol

%v/v

95.5

96.5

4

硫酸试验Sulfuric Acid Test

No.

70

9

5

醛(以乙醛计)Aldehyde (as acetaldehyde)

mg/l

28

2

6

甲醇Methanol

mg/l

18

3

7

正丙醇n-propyl alcohol

mg/l

15

2

8

异丁醇+异戊醇Isobutanol+isoamylol

g/l

27.5

2

9

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

9

10

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

16

11

不挥发物Nonvolatile matter

mg/l

23

12

12

重金属(以Pb计)Heavy metal

mg/l

0.65

0.4

13

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

2

 

Double-Mash-Column Three-Effect Distillation Process

 

This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.

This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.

The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.

The advantage of this process is energy-saving;it saves over 40% steam

         Energy Consumption & Quality Indicator Table for General-Grade Alcohol

No.

Item

Unit

Traditional   Process

New Process

1

耗电量Electricity   Consumption

kwh/t

15

20

2

耗汽量Steam   Consumption

t/t

2.3

1.4

3

耗水量Water   Consumption

t/t

7

5

4

色度Colority

No.

9.5

8

5

乙醇 Alcohol

%v/v

95.5

95.5

6

硫酸试验Sulfuric Acid   Test

No.

70

55

7

Aldehyde (as acetaldehyde)

mg/l

28

25

8

甲醇Methanol

mg/l

100

55

9

正丙醇n-propyl alcohol

mg/l

75

35

10

异丁醇+异戊醇Isobutanol+isoamylol

mg/l

27.5

26

11

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

18

12

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

20

13

不挥发物Nonvolatile matter

mg/l

23

21

14

重金属(以Pb计)Heavy metal

mg/l

0.65

0.5

15

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

3

3. Production Capability

1.       Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.

2.       Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.

3.       Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.

4.       We own advanced machining equipment and product testing equipment.

 

4. Designed capability

1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.

2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.

3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification

5. After-sales Service

1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.

2). We can reach the project site after receiving the user’s notification.

6.Package & Transport

Our company can package the products according to enterprise export standard, and use container or bulk transport.

 

 

Q:What are the main components of the pressure vessel
Pressure vessel shell, head (cover) manhole cover manhole manhole flange over expansion joint Opening reinforcement ring spherical shell of spherical tank equipment flange plate heat exchanger tube plate and the heat exchange tube more than M36 equipment main bolts and nominal diameter larger than 250 mm over and pipe flanges are as the main compression of the original.
Q:Where is the pressure vessel usually used?
Industries such as energy-petrochemicals and chemical fertilizers are available
Q:Do you need to be informed by the local court?
Hello, if you don't have to temporarily, to the special equipment safety supervision department to submit application for stopping a pressure vessel, if the pressure container no, for a long time to as special equipment safety supervision department to submit application for cancellation of a pressure vessel. Don't tell the examiner.
Q:What are the general pressure vessel parameters, sometimes design pressure, working pressure, the maximum allowable stress, etc., which is what meaning
Above two has deviation! First of all, the friend, the first floor after the maximum allowable working pressure sometimes can be higher than the design pressure, the other is basically a correct answer. Friend, on the second floor of the maximum allowable working pressure has unified change to maximum allowable working pressure! Of article 4 of the "design pressure does not allow below the relief valve opening pressure". But when the maximum allowable working pressure vessel nameplate marked allows the relief valve opening pressure higher than the design pressure, higher than the maximum allowable working pressure are not allowed! That is good! Careful contrast should be able to find the right definition. Go!
Q:The fixed pressure vessel USES the registration to register how often to check
To once a month to check, professional or a pressure vessel pressure vessel inspection agencies for an annual inspection every year, pressure vessel using internal and external pressure vessel registration within three years of comprehensive inspection, the next inspection cycle by the inspection organizations according to the result of pressure vessel safety rating of missile d etection of time next time.
Q:What are the requirements for the grinding of the cracks before the pressure vessel test?
The length of sanding should be determined according to the relevant standards, usually 20 per cent, must contain the type T weld, the width is the weld itself and both sides 25mm
Q:Pressure vessel pressure gauge due how to test
Looking for a man the certificate of quality supervision department to go in your unit he'll help you get everything
Q:Excuse me each expert, A company's qualification as A level of pressure vessels, including A1 and A2, excuse me this kind of qualifications specific to produce what types of pressure vessel, thank you all for the first.
Super high pressure vessel (A1); The third type of low, intermediate pressure vessel (A2) A1 should note the structural form of single, welding, multi-layer bandage, winding, hot cover, winding, seamless, forging and control Note: the division of pressure vessels of one, two and three is determined according to the regulations on safety technology supervision of the pressure vessel;
Q:What is the basic requirement of steel for boiler pressure vessel
The basic requirements of steel for boiler pressure vessel mainly have the following three aspects(1) having good mechanical properties.(2) having good technical performanceGood corrosion resistance and oxidation resistance
Q:The liquid gas cylinder is a dry type of pressure vessel
The tank car belongs to three types of pressure vessels.

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