Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

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Qingdao Port
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TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
200000M.T./Year m.t./month

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Product Description:

1.Feature of Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

1) In general, grinding steel ball has high hardness: surface hardness to 58-65 HRC, volume hardness of 56-65 HRC 

2) impact toughness high: impact toughness more than 12 J / cm2. 

3) broken rate is low: the actual broken rate is not higher than 0.5%. 

4) loss of grinding forged steel ball round rate is low. 

 

2.Chemical Composition of Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

Based on material, the forged steel balls are defined into3 brands. And The chemical composition is shown in the following:

Brand

C

Mn

Si

Cr

S

P

V

1A

0.37-0.55

0.50-1.0

0.17-0.47

0.80-1.2

≤0.035

≤0.035

2A

0.7-1.00

0.7-1.0

≤0.025

0.4-0.8

≤0.025

≤0.025

65

0.55-0.70

0.80-1.25

0.17-0.47

≤0.25

≤0.035

≤0.035

 

3.Specification of Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

Nominal Diameter

Diameter Tolerance

Weight of Single Ball

Numbers of Per Ton

(mm)

(mm)

(g)

32150

20

+2

-1

32

15625

25

64

9090

30

110

5645

40

263

3802

50

513

1949

60

+3

-2

888

1126

70

1410

709

80

2104

485

90

2996

333

100

4110

243

110

+4

-2

5457

182

120

7102

140

130

9030

110

140

11279

88

150

13871

72

 

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Q:What are the general technical requirements for casting parts?
No matter what kind of material casting, there are the following major requirements:Material requirements. Mainly hardness, tensile strength, elongation, impact toughness.Two, dimensional accuracy and shape accuracy. Different castings have different requirements. Different sizes and geometric tolerances and different tolerances are adopted.Three, according to the use requirements, the casting of other defects, acceptance requirements. Such as holes, sand holes, shrinkage, slag, sand, crack.........Four. Requirements for defect repair.
Q:What should I pay attention to when designing a casting structure?
1 of the casting in metal mold cooling was faster than sand, metal type and let, thus casting in metal mold casting, casting stress generated in the ratio of sand casting to crack tendency is also large, but also prone to misrun and cold lap, white (for casting casting). Defect. Usually: (1) in the prevention of metal casting casting crack aspect should pay attention to the following problems: the structure of A in wall thickness, wall transition and connection to the ease, corner fillet appropriate requirements such as should be more strict than sand casting; B should be connected vertically connected with the wall to tilt C; for the weak parts of the structure should be set to strengthen ribs, bosses, to prevent casting; D should minimize the obstacle free shrinkage of the boss, casting rib, flange and other prominent part; E in the casting arrangement of ribs, but also should consider its influence on the casting shrinkage.
Q:How much is the amount of electrophoretic paint per square meter used in the casting?
It was a very simple question, and it was complicated by what you said.In general, when the final thickness of 15-20 microns, cathode electrophoresis paint can be coated per kilogram of 6-8 square meters, the current general cathode electrophoresis paint for the price of 22 yuan / kg, so the cathodic electrophoresis electrophoresis paint cost at 4 yuan / square meters.
Q:The difference between cement sand castings, resin sand castings and vacuum casting parts
Vacuum casting is the process of using ventilation molds. Molten metal flows into the mold by air pressure, and then removes air to form a vacuum. The casting process is mainly used for small parts or jewelry with exquisite detailsCompared with the traditional clay sand casting, heat hardening resin sand casting production with low surface roughness, high precision, good quality characteristics, dimensional accuracy of resin sand mold after hardening with good rigidity and high, and not easy to deform, so in the choice of process parameters, mechanical processing you can select a smaller margin, thereby reducing the consumption of metal solution and machining cost, which can improve the dimensional accuracy of castings.
Q:Which surface is coarser for cast iron or cast steel castings? Why?
The surface of the steel is more rough, because the coating sand cast steel cast iron particles compared with graphite coating degree, the other one is to get a better air permeability and collapsibility of sand, the compaction degree is smaller than iron.
Q:We are small castings, the need for surface treatment of shot blasting machine, about how much?
according to the comprehensive consideration of factors such as yield, size of workpiece commonly used on the market the crawler shot blasting machine has Q324, Q326, Q328, Q3210, and each time the amount of their treatment were 125KG, 200KG, 400KG, 600KG, the specific use of what types also need to be determined according to the actual situation
Q:The casting sand is going on
3, prevention measures(1) to improve the strength of sand mold (core), especially surface strength, high temperature strength, refractoriness, compact, better coating, good core coating and parting surface coating.(2) mould and box can prevent damage;(3) the core should have clearance.
Q:How can the casting be quenched and tempered?
Cast steel annealing or normalizing parts in strength and toughness is insufficient, can be used in quenching and tempering treatment. It is mainly used for gear, gear and other parts of the cast steel. The conditioning has two kinds: one kind is cast directly after quenching and tempering, with warm water (40---50 degrees) intermittent cooling, suitable for ZG270---500, ZG310----570 and other castings.
Q:Is the cast steel a casting part?
Yes, molten steel is poured into the mold and cooled to become a casting. Can also cast iron, cast aluminum, plastic casting.
Q:Heat treatment process and purpose of casting parts
Methods: artificial aging or natural aging (also called normalization) treatment.Artificial aging: heating to 2-3 Baidu, it is best to apply mechanical vibration, and maintain a period of time.
CMD is one of the largest manufacturers and professional exporters of forged grinding balls and cast grinding balls in China, with an annual output of 50,000 tons. Now, there are 180 employees in our company, with an area of 20,000 square meters. Our products are mainly exported to more than 20 countries in the world, such as Africa, South America, Asia, and Australia. 

1. Manufacturer Overview

Location Shandong, China
Year Established 1983
Annual Output Value Above US$100 Million
Main Markets South Asia, South Asia, Central America, Western Europe, Eastern Asia, Mid East, Oceania, Africa
Company Certifications ISO9001;IS014001 Certificate

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao Port
Export Percentage
No.of Employees in Trade Department 3-5 People
Language Spoken: English;Chinese;Japanese;Korean
b)Factory Information  
Factory Size: Above 20,000 square meters
No. of Production Lines 8
Contract Manufacturing Grinding steel balls;Grinding steel cylpebs;Grinding media;Grinding meida ball
Product Price Range Average