• Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008) System 1
  • Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008) System 2
  • Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008) System 3
  • Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008) System 4
  • Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008) System 5
Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008)

Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008)

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Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
150,000M.T. m.t./month

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Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008)

1. Chemical Composition of Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008)

Catalog  

  New Type Of High Efficiency  Alloy Forging Steel Balls

High Hardness Wear-resistant Forging Steel Balls

Size

DIA20-150mm

DIA20-150mm

Hardness

HRC50-HRC60

HRC58-HRC65

Chemical  Elements

 C:0.50-0.65   Si:0.15-0.37

Mn:0.6-1.2    S:≤0.04

     P:≤0.04       Cr:≤0.25

  C:0.57-0.8      Si:0.2-0.4

  Mn:0.8-1.2      S:≤0.04

  P:≤0.04        Cr:≤0.25

2. Weight of Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008)

Norminal Diameter

Diametrical Tolerance(mm)

Approx Weight of Single Ball(kg)

Average Number of One MT

20mm/0.75''

+1,-0.5

0.033

30303

25mm/1''

+1,-0.5

0.064

15625

30mm/1.25''

+2.0,-1.0

0.11

9090

40mm/1.5''

+2.0,-1.0

0.261

3831

50mm/2''

+2.0,-1.0

0.510

1961

60mm/2.5''

+2.0,-1.0

0.883

1132

70mm/2.75''

+3.0,-1.5

1.402

713

80mm/3.25''

+3.0,-1.5

2.092

478

90mm/3.5''

+3.0,-1.5

2.98

335

100mm/4''

+3.0,-1.5

4.087

244

110mm/4.5''

+3.0,-1.5

5.44

183

120mm/4.75

+3.0,-1.5

7.062

141

3. Production Process of Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008)

Production Process for Forged Steel Grinding Ball

4. Testing Methods of Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008)

5. Packing Terms of Forged Steel Grinding Ball with High Hardness & Good Wear Resistance & No Breakage(ISO9001:2008)

Container Bags: net weight 1000kgs per bag, gross weight 1002kgs

Drums: Dia20-Dia80mm, 900kgs/Drum, gross weight: 915kgs

             Dia90-Dia150mm, 850kgs/Drum, gross weight: 865kgs

Q: What are the factors affecting the machining process of the casting material and structure?
Medium carbon steel begins, and the casting can not be punched and tapped directlyStainless steel, ordinary grade (Fe based alloy element content, less) can not do heat treatment. But processing small holes or tapping to heat treatment (solution. In practice, the annealing treatment can also be). There are a lot of stainless steel matrix is not to say, for example, nickel, cobalt and tungsten. And so on.
Q: How do casting parts remove stress?
Annealing treatment, according to different casting annealing treatment, eliminate thermal stress, if need to restore hardness or increase hardness, and then quenching treatment
Q: It is generally said that cast iron is re smelted by pig iron. My question is..:1 pig iron for melting iron, is directly cast into products (such as bed cover, etc.); or that is just the first pig iron smelting iron casting, such as to cover, bed and other products, will once again cast iron melt to casting?2, there are many castings to the engine. Are these castings made by the engine manufacturer themselves or bought by others?There is no need to answer all. Thank you!!!
1, qualified enterprises will directly iron ore into molten iron, and then poured into the mold, such a good product performance. I work in the cast iron industry, which I can tell you for sure.2, this, like the Great Wall Motor Company has its own parts production department, as well as the corresponding mold center, so it will be their own casting. If the manufacturer does not have these departments, they can only place orders for others to do.
Q: What should I pay attention to when designing a casting structure?
1 of the casting in metal mold cooling was faster than sand, metal type and let, thus casting in metal mold casting, casting stress generated in the ratio of sand casting to crack tendency is also large, but also prone to misrun and cold lap, white (for casting casting). Defect. Usually: (1) in the prevention of metal casting casting crack aspect should pay attention to the following problems: the structure of A in wall thickness, wall transition and connection to the ease, corner fillet appropriate requirements such as should be more strict than sand casting; B should be connected vertically connected with the wall to tilt C; for the weak parts of the structure should be set to strengthen ribs, bosses, to prevent casting; D should minimize the obstacle free shrinkage of the boss, casting rib, flange and other prominent part; E in the casting arrangement of ribs, but also should consider its influence on the casting shrinkage.
Q: For example, casting parts contain many holes, inclusions and other defects, the size and the number of holes exceed which limit is not qualified
According to different casting process and parts materials, each has relevant standards, can be found online;
Q: What is the difference between casting and stamping parts?
Cold stamping is generally no longer done by cutting, or only a small amount of cutting is required. The precision and surface state of hot stamping parts are lower than those of cold stamping parts, but they are better than those of castings and forgings, and the amount of cutting is less.Stamping is mainly based on process classification, can be divided into separation process and forming process two major categories.
Q: As shown, how do I achieve the tightness test of this product, and achieve industrial production? Seek expert advice.
Precise and tight sealing of the surface to which the test piece is to be tested, equipped with an airtight test instrument, and an electrical control system. You can complete automated testing equipment
Q: My parts complex, machining costs are relatively high, so want to cast, but the surface needs anodizing, what material will be better?
The common material that can be anodized is aluminum alloy. It is recommended to use casting aluminum alloys, such as ZL102 and ZL105, which are commonly used as cast aluminium alloys. The processing of aluminum casting is easy. After processing, the surface of the whole part can be anodized. The color can be chosen.
Q: What do you mean by "proofing" in the casting? Do you charge for the proofing?
Proofing refers to making the first sample to confirm to the customer
Q: Heat treatment process and purpose of casting parts
Objective: to stabilize tissues, eliminate or substantially reduce internal stress.
CGBM established in 1995, the largest and most specialized casting and forged products supplier in China. Min products are grinding media balls, grinding rods, cylpebs, mill liners and steel flanges, with specifications all reaching international standards and annual production capacity is over 150,000tons.

1. Manufacturer Overview

Location Zhangqiu, China
Year Established 1995
Annual Output Value 150,000M.T.
Main Markets 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas
Company Certifications ISO9001:2008;SGS Test Report

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a) Trade Capacity
Nearest Port Qingdao;Tianjin
Export Percentage
No.of Employees in Trade Department 25
Language Spoken: English, Chinese
b) Factory Information
Factory Size: 68,000m2
No. of Production Lines 15
Contract Manufacturing
Product Price Range $700/M.T.-$1200/M.T.

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