• Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 1
  • Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 2
  • Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 3
  • Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 4
  • Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008 System 5
Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

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Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
150,000M.T. m.t./month

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Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

1. Introduction of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Grinding Ball as a medium for grinding machine, is consumables. Its main application is grinding materials to the usage standard. It is widely used in metal mines, power station, cement plant, chemical industry, etc.

2. Specification of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

  1. Size: 15-150mm

  2. Hardness: 55-65HRC

  3. Breakage Rate<0.5%

  4. Impact Toughness>12J/CM2

  5. Endurance Test>20000times

3. Chemical Composition of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Material

C

Mn

Si

Cr

S

P

V

45#

0.42-0.50

0.50-0.80

0.17-0.37

≤0.25

≤0.035

≤0.035

50Mn

0.48-0.56

0.70-1.0

0.17-0.37

≤0.25

≤0.035

≤0.035

60Mn

0.57-0.65

0.7-1.0

0.17-0.37

≤0.25

≤0.035

≤0.035

65Mn

0.60-0.70

0.9-1.2

0.17-0.37

≤0.25

≤0.035

≤0.035

B2

0.7-0.85

0.7-0.8

0.17-0.37

0.2-0.7

≤0.03

≤0.03

75SiMn

0.7-0.90

0.7-1.2

0.4-0.8

≤0.25

≤0.03

≤0.03

Wear-resistant alloy

0.5-0.65

0.4-1.0

1.4-1.8

0.9-1.2

≤0.03

≤0.03

0.1-0.2

4. Diametrical Tolerance and Weight of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Nominal diameter

(mm)

Diametrical tolerance

(mm)

Weight of Single

of grinding ball

in average

Number of piece of

One ton grinding ball

in average

DIA 20

DIA 25

DIA 30

DIA 40

DIA 50

+2

-1

32

64

110

263

513

31250

15625

9090

3802

1949

DIA 60

DIA 70

DIA 80

DIA 90

DIA 100

+3

-2

888

1410

2104

2996

4110

1126

709

475

333

243

DIA 110

DIA 120

DIA 130

+4

-2

5457

7102

9030

182

140

110

DIA 140

DIA 150

+4

-3

11278

13871

88

72

5. Production Process of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Forged Steel Grinding Ball Production Process

6. Testing Methods of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

7. Packing Methods of Forged Steel Grinding Ball with High Hardness HRC60-HRC65 & Dia0.75’’-Dia6’’ & ISO9001:2008

Q:In theory, which is more expensive, forging parts or casting parts?
Compared with the price, the product with the same simple structure eliminates the material factorsThe forgings must be more expensive
Q:How to cast iron and wrought iron collocation
So we can only watch and ear distinction: 1, see: Iron fracture is rough, showing a bead (for the sake of coarse grain iron), and wrought iron fracture is generally more smooth; if this is a new fracture, but also to see the dark and shiny born iron wrought iron pig iron is bright; the fracture is generally irregular, because it is very brittle, mostly is interrupted, (which is processed, it is very flat and wrought iron) must not be interrupted, mostly by certain way processed separately, so the fracture is generally neat; if the fracture is that is cutting, wrought iron, iron is not cutting; iron surface will not have pores, familiar iron porosity; if a piece of iron is a significant deformation (bending) that is wrought iron because of poor plasticity It doesn't have to be so deformed, it's really bent, or it's broken, or it's obviously cracked, and it doesn't bend very much. There are some details that can not be made clear. It is necessary to have some experience.
Q:Question, such as title, I hope I don't copy the definition of rolling and casting in Baidu encyclopedia, thank you
uch as: automobile transmission shaft adopts mechanical rolling machine with good performance, gray cast iron can play seismic effect effectively, with good thermal conductivity of radiator graphite in gray cast iron, the aircraft engine turbine blade by casting directional solidification casting and Dan Jingzhu.Do everything we can to make the best use of it, the advantages and disadvantages of rolling and casting, and you'll find it yourself, Baidu, depending on how you use it
Q:For example, casting parts contain many holes, inclusions and other defects, the size and the number of holes exceed which limit is not qualified
According to the grade of the parts, according to the relevant standards, the regular drawings will be noted in the technical requirements of the parts.
Q:How do casting parts remove stress?
Annealing treatment, according to different casting annealing treatment, eliminate thermal stress, if need to restore hardness or increase hardness, and then quenching treatment
Q:How do you mark it on the drawing? Do you need to discuss it with the manufacturer?Because the casting allowance is the standard, then, after all, is the theoretical value, the actual level depends on the manufacturer, so is it necessary to ask the manufacturer?
The general foundry casting technology division will mark put shrinkage and the allowance of the map in your chart (usually with the red pen) for the production of wood or other material wood workers die drawings.
Q:In the design of casting steps and precautions, for casting design, we have what experience?.
(3) to prevent generating white grey cast iron, in addition to taking measures from the process, must make the wall thickness is not too thin (some sources indicate that the corner wall thickness above 15mm, metal type casting must be in the corner, for Aluminum Alloy, magnesium alloy casting casting casting Create fillet should not be less than 3-4m, for casting round cast iron, copper alloy mould casting can see table 1.1-32 selection; (5) because of the metal and the core without let, for the convenience of the casting is taken out and the draw out type, slope casting casting should be suitably large than sand casting metal casting. General 30%-50%, it should be pointed out that in addition to the height of the slope of casting size and alloy type, wall, is also related to the casting surface position, where the cooling and contraction and metal surface of casting surface can be designed from the tendency of small inclination, while casting shrinkage tend to be pressed on the surface of metal castings the type should be given greater inclination, all kinds of metal type alloy casting casting casting.
Q:What's the effect of casting copper?
Copper is one of the main corrosion resistant alloys. When the mass fraction of copper in cast iron is from 0.25% to 1%, the corrosion resistance of copper in the industrial atmosphere can be obviously increased. But copper has very little corrosion resistance in lye or salt solution.Copper can increase the flowability of molten iron and improve its casting ability remarkably.Copper can increase the coercive force and residual magnetic force, but the permeability is not affected.Combined use of copper with other alloy elements, such as copper chromium, copper chromium molybdenum, copper molybdenum, copper manganese, copper vanadium, can achieve greater results.
Q:The casting defects of pores, trachoma how to repair?
Airhole above 2mm recommended LT101 casting defect repair agent. If repair quality requirements, high availability LT111 iron repair agent, LT112 steel repair agent, LT113 aluminum repair agent, LT114 copper repair agent.
Q:How to solve casting defect casting?
Different defects, different solutions, some shortcomings, the current domestic level can not be resolved
CGBM established in 1995, the largest and most specialized casting and forged products supplier in China. Min products are grinding media balls, grinding rods, cylpebs, mill liners and steel flanges, with specifications all reaching international standards and annual production capacity is over 150,000tons.

1. Manufacturer Overview

Location Zhangqiu, China
Year Established 1995
Annual Output Value 150,000M.T.
Main Markets 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas
Company Certifications ISO9001:2008;SGS Test Report

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao;Tianjin
Export Percentage
No.of Employees in Trade Department 25
Language Spoken: English, Chinese
b)Factory Information  
Factory Size: 68,000m2
No. of Production Lines 15
Contract Manufacturing
Product Price Range $700/M.T.-$1200/M.T.

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