• Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking System 1
  • Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking System 2
  • Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking System 3
  • Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking System 4
  • Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking System 5
Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

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Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
150,000M.T. m.t./month

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Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

1. Specifications for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

Size:from 20mm to 150mm(0.75''-6'')

Surface hardness to55-67HRC, volume hardness of 50-63HRC

Endurance test times>10000

Impact toughness test>12AK.J/CM2

Material: HN-65MN,HN-75MNCr,HN-40MNCr or as client's special needs.

Chromium percentage: from 0.25 to 1.1%.

Heat treatment: cycles.

Production Technical: traditional hammer forging; Upsetting forged; Rolling forged

Application :Mining ,Cement plant, ,Power station,and other grinding industries

Certification:SGS/TUV/BV/COTECNA/ISO9001:2008

2. Chemical Composition for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

Material

C

Mn

Si

Cr

S

P

Cu

Mo

45#

0.42-0.50

0.50-0.80

0.17-0.37

0.25

-

-

0.25

0.30

50Mn

0.48-0.56

0.70-1.00

0.17-0.37

0.25

-

-

0.25

0.30

60Mn

0.57-0.65

0.70-1.00

0.17-0.37

0.25

-

-

0.25

0.30

65Mn

0.62-0.70

0.90-1.00

0.17-0.37

0.25

-

-

 0.25

0.30

B-1

0.52-0.65

0.60-1.20

0.17-0.37

0.25max

0.035max

0.035max

-

-

B-2

0.50-0.80

0.60-0.80

0.17-0.37

0.90-1.10

0.035max

0.035max

-

-

B-3

0.72-0.92

0.70-1.00

0.17-0.37

0.50-0.90

0.035max

0.035max

-

-

3. Production Process for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

a). Raw Material

b). Cutting

c) Heating

d) Forging

e). Quenching

f). Tempering

g). Testing

h). Qualified products

i). Packing

g). Transportation

4. So Testing Methods for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

4. Packing Methods for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

a) Container Bags: Net Weight: 1000kgs per bag, Gross Weight: 1002kgs

Container Bas for Forged Steel Grinding Ball

b) Drums: Dia20-Dia80mm, Net Weight: 900KGS/Drum, Gross Weight: 915KGS

                 Dia90-Dia150mm, Net Weight: 850KGS/Drum, Gross Weight: 865KGS

Drums for Forged Steel Grinding Ball

Q:What kind of casting process is used for cast iron parts? And what are the cast steel parts adopted?
The main content of red sand table (Institute of soil science, China) silica 79.4%. three 1.48%. three 10.55%. two aluminum oxide iron oxide, calcium oxide 0.85%. Magnesium Oxide 0.52%. 1440. refractory mud 3.06% LOI 1.98% red sand with high silicon content, permeability is strong, durable, high refractoriness, good angle, low moisture content, less mud the casting finish is high, the basic requirements of sand should meet the following requirements: Casting of high purity and cleanliness, with silica sand as an example, iron sand SiO2 content of more than 90%, the big steel casting requests the SiO2 content of more than 97%; the high refractoriness and thermal stability; the suitable particle the shape and particle composition; it is not easy to be wetted by the liquid metal; cheap. The particle shape and composition of casting sand particle shape and particle composition permeability properties such as mobility, sand compaction, permeability, strength and resistance to liquid metal effects, is an important indicator of the quality of casting sand.
Q:How to get rid of casting sand inside casting parts?
Are you saying that in the sand casting cavity? We use the manual blast, he is like a pipe will be automatic shot out of the grit, into the casting cavity, to remove the internal cavity in the purpose of casting sand!
Q:How much is the amount of electrophoretic paint per square meter used in the casting?
It was a very simple question, and it was complicated by what you said.
Q:What is the difference between casting and stamping parts?
Separation process is also called blanking, the purpose is to make the stamping parts along a certain contour line from the sheet metal separation, at the same time guarantee the quality requirements of the separation section. Stamping is a highly efficient production methods, the use of compound die, especially the multi station progressive die stamping process can be completed in a multi machine, realized by belt uncoiling, leveling, punching, forming and finishing automatic production. High production efficiency, good working conditions, low production costs, can produce hundreds of parts per minute.
Q:In theory, which is more expensive, forging parts or casting parts?
It depends on the structure. In theory, the shape of the forging is relatively simple, but the requirement of internal structure is relatively high
Q:What are the causes of pitting on the surface of a precision casting?
The quality of the shell surface is out of order. Or shot blasting out of question.
Q:What's the effect of casting copper?
In general cast iron, the mass fraction of copper below 3% - 3.5% can increase the hardness; but when the cast iron has a tendency to chill, or when there is a hard point of free carbides, the addition of copper decreases the hardness.Copper can be used to improve the wear resistance, abrasion resistance, and shock absorption of cast iron, so it is often used in the manufacture of sliding friction iron castings, such as drilling machine spindle, automobile and tractor, valve tappet, etc.. But in white cast iron or chilled cast iron, adding copper does not make any improvement in its abrasion resistance.Copper for certain heat resistant cast iron and austenitic cast iron can increase the heat resistance and corrosion resistance, copper - chromium composite alloy to prevent oxidation under high temperature in the atmosphere from the skin effect is particularly effective, heat resistance and corrosion resistance of austenitic cast iron containing many mass fraction of 4% ~ 7% copper.
Q:I often see Waixiejiagong drawings, casting, how to distinguish the latheman.
Casting rough drawings generally no processing symbols, processing drawings indispensable is processing symbols!
Q:When there is no flaw detection for large casting parts, is there any crack inside?
According to the industry standards, within the scope of the standard requirements to determine whether the product is qualified
Q:What's the cause of the choking of the casting?,
3. when casting the environment is humid, sand mold has not removed the moisture, when the casting, the moisture instantaneous transforms into the steam, causes the blowhole
CGBM established in 1995, the largest and most specialized casting and forged products supplier in China. Min products are grinding media balls, grinding rods, cylpebs, mill liners and steel flanges, with specifications all reaching international standards and annual production capacity is over 150,000tons.

1. Manufacturer Overview

Location Zhangqiu, China
Year Established 1995
Annual Output Value 150,000M.T.
Main Markets 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas
Company Certifications ISO9001:2008;SGS Test Report

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao;Tianjin
Export Percentage
No.of Employees in Trade Department 25
Language Spoken: English, Chinese
b)Factory Information  
Factory Size: 68,000m2
No. of Production Lines 15
Contract Manufacturing
Product Price Range $700/M.T.-$1200/M.T.

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