Ceramic Foam Filter for Steel Casting Industry
- Ref Price:
-
$1.00 - 50.00
/ pc
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 3 pc
- Supply Capability:
- 100000 pc/month
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Ceramic Foam Filter for Steel Casting Industry
Composite of Ceramic Foam Filter for Steel Casting Industry
Ceramic Foam Filter is developed as a new type molten metal filters to decrease casting flaw in recent years. Foamed ceramics have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. With the distributing pores net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less and the cast quality becomes much better.
Advantages of Ceramic Foam Filter for Steel Casting Industry:
Precise Dimension Tolerance
High Mechanical Strength
Chemical Stability and Corrosion-resistance for molten aluminum.
Phosphate-free, No Pollution for Environment
Purifying Liquid Aluminum, Improving Quality
Reduce Defects
Reduce Cost
Increase Yield Rate
Easy to Use
Size from 40-600mm available.
Ceramic Foam Filter for Steel Casting Industry Images
Specification of Ceramic Foam Filter for Steel Casting Industry:
Item | Unit | Alumina Foam Filter | Sic Foam Filter | Zirconia Foam Filter |
Bore Density | ppi | 10~80 | 10~60 | 10~40 |
Porosity | % | 80~90 | 80~90 | 80~90 |
Max.working Temperature | °C | 1100 | 1550 | 1700 |
Bending Strength | Mpa | 0.6 | 0.7 | 0.8~1.0 |
Compression Strength | Mpa | 0.7 | 0.8 | >1.2 |
Thermal Shock Resistance | times/1100°C | >6times | >6times | >6times |
SiC | % |
| ≥60 |
|
Al2O3 | % | ≥85 | ≤30 |
|
SiO2 | % | ≤15 | ≤10 |
|
ZrO2 | % |
|
| ≥95 |
Others | % |
|
| ≤5 |
application |
| Alumina and Alumina Alloy Non-ferrous | Grey Iron, Ductile Iron | Steel casting |
FAQ of Ceramic Foam Filter for Steel Casting Industry
Q1:Are you a manufacture or trader?
A:Factory+trade(mainly factories,at the same time,we operates other related products).
Q2:Can we visit your factory?
A:Sure,welcome at any time,seeing is believing.
Q3:What's the MOQ of trial order?
A:No limit,We can offer the best suggestions and solutions according to your condition.
Q4:Is your company accept customization?
A:We have own factory and excellent technical team,and we accept OEM service.
Q5:How about your company's certification?
A:ISO9001 and Test Report,also we could apply other necessary certification.
Q6:How to slove the quality problems?
A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.
Q7:Can you offers samples?
A:Of coures,samples are free but freight paid by the buyers.
- Q:Ceramic filter fineness thin mud suction is not what to do more
- Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.
- Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
- Ceramic filter is mainly composed of system, roller system, mixing discharge system, vacuum system, liquid discharge system, scraper system, washing system, cleaning system, automatic control system, and these parts body frame.
- Q:Ceramic filter cleaning, sulfuric acid cleaning
- Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.
- Q:What's the reason for high water content in filtration copper concentrate?
- Can the cleaning of ceramic plate meet the requirement?Such as cleaning of ceramic plate is not up to the requirements, plugging holes will increase the risk of ceramic plate, ceramic plate plug serious suction effect will become worse (filter cake moisture content increased, cake thickness reduction), cleaning of ceramic plate refers to washing and cleaning.Backwash to ensure that the water filter filter water pressure in the 0.1MPa or so, at least not less than 0.07MPa or less, it is necessary to consider before the filter water pressure is low or water filter element needs to be replaced.Joint cleaning to ensure that the ultrasonic can be no trouble, every time cleaning the amount of nitric acid up to standard. If the filtration effect is not ideal, the cleaning cycle can be washed from 45--60 every 8 hours, changed to 6--7 hours and cleaned for more than 1 hours.
- Q:What about the leakage of the ceramic filter static and dynamic sealing points?
- The filtrate pump works to drain or recycle the water that has been pumped out. 6 、 cleaning system work, cleaning system includes backwashing (water pump pressure or height difference pressure), acid liquid (metering pump, automatic acid injection), ultrasonic (ultrasonic work), etc.. 7 、 control system and other electrical systems. In addition, the filter cake which is absorbed and dried on the ceramic filter plate is unloaded automatically by the scraper and then falls on the belt conveyor, and is conveyed to the concentrate storage yard by a belt conveyor. Other questions about ceramic filter, welcome to chat with me or look at my head
- Q:Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
- The spindle speed is too fast.The speed is too high to absorb the filter cake.There are other possible reasons.
- Q:Common troubles of ceramic filter
- (1) low vacuum, can not meet the production requirements. The main reason is the vacuum pipeline leakage, vacuum pump circulating water is not enough, vacuum pump impeller wear and tear, distribution head wear, ceramic filter plate damage, filtrate tank drainage valve is not closed, pulp trough material level is lower;(2) low or fluctuating backwash water pressure. The main reason is the blockage or leakage of the backwash water pipe system and the distribution of head wear;(3) the liquid level of the filtrate tank is high. The main reason is that the circulating water pump impeller or pump shell wear, pressure is insufficient, so that the drain valve can not open or drain valve itself failure, and filter barrels and circulating water pipe between the leakage;
- Q:The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- Ceramic filter is mainly ceramic filter plate and vacuum system, ceramic filter plate is mainly product size of ceramic plate is a new, different manufacturers of different sizes; the vacuum system can be gradually investigation vacuum components and pipelines.The ore concentration, fineness and the concentration distribution in the slurry tank are different.A ceramic filter is composed of a plurality of system, more prone to such an unknown problem, fortunately: good!
- Q:The working principle of ceramic filter
- Based on the work principle of ceramic filter function of the capillary, by using porous ceramic as filter media, a large number of small capillary action with solid-liquid separation equipment design principle using microporous ceramic disc filter in negative pressure, working conditions, characteristics of the microporous ceramic filter plate with its unique water impermeable, extraction of ceramic filter plate and external vacuum cavity the differential pressure tank suspension material under the action of negative pressure adsorption in the ceramic filter plate, solid material can not through the microporous ceramic filter plate is retained on the surface of the ceramic plate, and the liquid due to the hydrophilic effect of vacuum pressure difference and the ceramic filter plate is passed into the gas-liquid distribution device (vacuum barrel) efflux or recycling so as to achieve the purpose of solid-liquid separation.
- Q:How should the static and dynamic sealing points of the ceramic filter be leaking?
- When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.
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Ceramic Foam Filter for Steel Casting Industry
- Ref Price:
-
$1.00 - 50.00
/ pc
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 3 pc
- Supply Capability:
- 100000 pc/month
OKorder Service Pledge
OKorder Financial Service
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