• Ceramic Filter Plate for Iron Silicon Carbide Ceramic Foam Filter System 1
Ceramic Filter Plate for Iron Silicon Carbide Ceramic Foam Filter

Ceramic Filter Plate for Iron Silicon Carbide Ceramic Foam Filter

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Silicon Carbide Ceramic Foam Filter for iron castings


Products confirm with China National Standard GB/T 25139-2010.

Application:For the filtration of molten Iron,copper ,aluminum and alloy.


Silicon carbide ceramic foam filters are mainly designed to improve the quality of iron castings. The filter can effectively remove non-metallic inclusions including slag and dross from the molten metal stream.Additionally, they aid in reducing turbulence in the gating system.
SIC ceramic foam filter's outstanding thermal shock resistance and high strength properties were developed for superior performance in extreme iron or aluminum and copper based alloy foundry applications.

Product Features:

-Precise sizes control during filter media sponge cutting to final sinter.
-High strength with enough slurry and free from loose debris,no break and no filter slag
-Branded main raw material to ensure stable quality
-Good porosity and free from block during pouring molten metal
-Mature sintering technology to ensure high refractory and good thermal shock resistance.

Technique data:

Main material: Silicon Carbide
Max. applied temperature: ≤1500℃
Color:Gray black
Hole density (PPI):10/20/25/30(PPI=pores per inch)
Porosity(%): 80-90
High temperature bending strength(Mpa):≥2.5
Bending strength(Mpa):≥1.5
Compressive Strength(MPa) :≥1.0
Bulk Density(g/cm3): 0.43
Thermal shock resistance: 6 times/1100℃-room temp.

Dimensions:

Different sizes and PPI can be made upon customer request
Length*width*height=(35-200)*(35-200)*(10-30)mm
With round,square and rectangle shapes.Size tolerance:±1mm
Pore size: 10PPI/20PPI/25PPI/30PPI.PPI tolerance:± 2PPI


Quality assurance:
-Main raw materials are all imported branded and inspected on each procurement
-ISO 9001:2008 certified factory with strictly implementation
-Production strictly follow up National filter standard
-In process inspection on filter size,refractory and porosity
-100% inspection on every finished filters size to ensure applicability
-Authorized third party inspection certificate



Q: What filter material are placed in the aquarium filter?
Generally let off the filter cotton and ceramic rings, there are biochemical balls, coral bone, stone, activated carbon and so onConditional: filter cotton, ceramic ring, biochemical ball, coral bone, stone, activated carbon
Q: Performance advantages of ceramic filter
A ceramic filter for fine coal mud recovery, there is a base, the lower part of the frame is provided with a fine slime liquid trough, the fine slime liquid material groove is provided with a liquid level controller, the slime liquid material at both ends of the groove is provided with a negative pressure water tank, the water tank is provided with a negative pressure suction connection assembly fixing the other side is provided with a vacuum pump pipeline, the pipeline is communicated with a vacuum pump and vacuum pump;
Q: The efficiency of ceramic filter is low. What's wrong with it?
Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider these three aspects:Ceramic filter plateTwo factors of ceramic filter plate most likely, respectively is the rupture and plugging holes: the rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen cleaning (such as shorten the cleaning cycle, prolong the cleaning time, increase the amount of nitrate), such as strengthening the cleaning effect is still not improved, it should consider the life approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, best can complete change).Vacuum system failureThe vacuum degree of ceramic filter is usually about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction can not be provided, and the suction effect will be poor, or even the pulp will not be sucked.If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.
Q: Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
In unit time, the more turns of the drum, the greater the centrifugal force, the greater the rate of filtration in unit time, that is to say, the amount of filtrate in unit time is moreRotating drum vacuum filter, the greater the speed, the greater the filtration rate, but the shorter the time each turn, the amount of each filtrate will be reduced
Q: How much is the accuracy of 50nm ceramic membrane filtration?
It should be noted that due to wear, plugging and so on, the new and different degrees of ceramic film, the pore size will change. Micron scale ceramic membrane filtration accuracy is very good, nano scale aperture range of such a small ceramic film does not know in what way.
Q: Ceramic filter capacity.
60 square meters of ceramic filter power 35kW or so, a high degree of automation, each class can complete the operation.
Q: The vacuum of ceramic filter is not enough
The vacuum degree of ceramic filter is about -0.08MPa, if the ceramic filter is less than 0.06MPa, the vacuum is not enough. If the vacuum of ceramic filter is not enough, it will influence the suction effect of ceramic filter (mainly the thickness of filter cake and water content of filter cake).
Q: What are the functions of honeycomb ceramic filters?
High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.
Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
How old the general ceramic filter suction main reason mud cake thickness is not much of a ceramic filter plate is different, because the ceramic filter backwash water, vacuum suction and nitrate are through the distribution valve, are often the same boat". See your description, you do not know the 5 line is about "5 disc or sideways 5 rows of ceramic plates, that is completely not suction or suction effect
Q: What are the reasons for the program alarm of ceramic filter?
The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.

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