• Ceramic Filter Plate for Iron Casting Silicon Carbide Ceramic Foam Filter System 1
Ceramic Filter Plate for Iron Casting Silicon Carbide Ceramic Foam Filter

Ceramic Filter Plate for Iron Casting Silicon Carbide Ceramic Foam Filter

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Silicon Carbide Ceramic Foam Filter for iron castings


Products confirm with China National Standard GB/T 25139-2010.

Application:For the filtration of molten Iron,copper ,aluminum and alloy.


Silicon carbide ceramic foam filters are mainly designed to improve the quality of iron castings. The filter can effectively remove non-metallic inclusions including slag and dross from the molten metal stream.Additionally, they aid in reducing turbulence in the gating system.
SIC ceramic foam filter's outstanding thermal shock resistance and high strength properties were developed for superior performance in extreme iron or aluminum and copper based alloy foundry applications.

Product Features:

-Precise sizes control during filter media sponge cutting to final sinter.
-High strength with enough slurry and free from loose debris,no break and no filter slag
-Branded main raw material to ensure stable quality
-Good porosity and free from block during pouring molten metal
-Mature sintering technology to ensure high refractory and good thermal shock resistance.

Technique data:

Main material: Silicon Carbide
Max. applied temperature: ≤1500℃
Color:Gray black
Hole density (PPI):10/20/25/30(PPI=pores per inch)
Porosity(%): 80-90
High temperature bending strength(Mpa):≥2.5
Bending strength(Mpa):≥1.5
Compressive Strength(MPa) :≥1.0
Bulk Density(g/cm3): 0.43
Thermal shock resistance: 6 times/1100℃-room temp.

Dimensions:

Different sizes and PPI can be made upon customer request
Length*width*height=(35-200)*(35-200)*(10-30)mm
With round,square and rectangle shapes.Size tolerance:±1mm
Pore size: 10PPI/20PPI/25PPI/30PPI.PPI tolerance:± 2PPI


Quality assurance:
-Main raw materials are all imported branded and inspected on each procurement
-ISO 9001:2008 certified factory with strictly implementation
-Production strictly follow up National filter standard
-In process inspection on filter size,refractory and porosity
-100% inspection on every finished filters size to ensure applicability
-Authorized third party inspection certificate


Q: The ceramic filter plate is broken. What will happen to the vacuum pump?
That's a good question. I hope my answer will help you.Ceramic filter ceramic plate broken, nothing more than ceramic plate plug and ceramic plate rupture, you should be the problem of ceramic plate rupture.
Q: What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q: Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
The spindle speed is too fast.The speed is too high to absorb the filter cake.There are other possible reasons.
Q: What are the materials that make up the ceramic mold?
Ceramic membrane, also known as CT film, is one of the solid membrane, the earliest by Japan's large Japanese printing company and Toyo ink company in 1996, the introduction of the market. The ceramic coating is mainly A12O3, Zr02, Ti02 and Si02 of inorganic materials such as porous membrane preparation, the pore size of 250mm. Has good chemical stability, acid resistance, alkali resistance, solvent resistance, high mechanical strength, can reverse flushing: anti microbial ability: high temperature, narrow pore size distribution, higher separation efficiency characteristics, has been widely used in food industry, biological engineering, environmental engineering, chemical industry, petroleum chemical industry, metallurgy industry etc. The market sales, with an annual growth rate of 35% growth. Compared with plastic products of ceramic membrane with similar high cost, but also has many advantages, it is hard to withstand strong, durable, not easy to have chemical resistance village, invasive and high temperature liquid cleaning liquid has a stronger ability to resist, its main drawback is the price expensive. _ complex manufacturing process
Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
Q: What's the acid of the ceramic filter plate?
Ceramic filter automatic control system: control system through the metering pump will be concentrated nitric acid automatic mixing ceramic filter plate into nitrate after proportioning through the pipeline, so that it can be dissolved, dredge the blockage in the most microporous ceramic filter plate. This is the ceramic filter plate pickling, pickling, acid dosage should be sufficient as little pickling effect.
Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
How old the general ceramic filter suction main reason mud cake thickness is not much of a ceramic filter plate is different, because the ceramic filter backwash water, vacuum suction and nitrate are through the distribution valve, are often the same boat". See your description, you do not know the 5 line is about "5 disc or sideways 5 rows of ceramic plates, that is completely not suction or suction effect
Q: What is the reason that the whole ceramic filter does not attract ore?
Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
Q: What is the backwashing pressure of the ceramic filter?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q: Can the ceramic plate filter the hot air?
The vacuum degree of the ceramic filter in the vacuum system is about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction will not be available, and the suction effect will be poor, even without suction. If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.

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