Silicon Carbide Foam Ceramic Filter for Iron Alloy Casting

Ref Price:
$2.00 / pc
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
200 pc
Supply Capability:
200000 pc/month

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Product Description:

1.Production of ceramic foam filter

Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance,  Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.


2. Functions of ceramic foam filter

1). Thermal and chemical stability in high temperature,avoiding the chemical reaction with the filtered molten metal;

2). High porosity and good mechanical strength in high temperature due to its pure ceramic composite;

3). Low head loss,easy operation,energy-saving;

4). Making metal liquid flowing at stable speed and avoiding the sputtering and backset,thus increasing the surface quality of the cast part,preventing the pore disfigurement and finally lower down the unqualified rate;

5). Various sizes,shapes,apertures are available for kinds of foundry technique.


3.Physical and chemical properties

Main Performance Index:

Item

  Carborundum (SiC)
  pore density PPI  10-40
  porosity (%)  80-90
  refractoriness (°C)  1500
  bending strength (Mpa)  0.8
  compression strength (Mpa)  1.0
 thermal shock resistance (times @ 1100°C)  6
  applying for alloys  Cast Iron


 4.Usage of  ceramic foam filter


5.FAQ

We have organized several common questions for our clients,may help you sincerely: 

①How about your Warranty?

 Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products?

We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At   the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.


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Q:How should the static and dynamic sealing points of the ceramic filter be leaking?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.
Q:Can the ceramic plate filter the hot air?
The cleaning of the ceramic filter is divided into two parts: reverse flushing (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board. Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure. Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.). Other reasons such as 1,2,3 are normal, but can not be discharged from the spindle speed too fast, even the ceramic filter itself manufacturing defects, the user equipment modification and so on, are likely to lead to abnormal operation of equipment. We specialize in ceramic filter boards for many years and welcome exchanges.
Q:What is the reason that ceramic filter does not absorb mineral powder?
There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid
Q:Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Selection of new ceramic filter plate:Because of the different size and characteristics of the pulp, different users need ceramic filter plates with different pore sizes (i.e., the average range of their surface pore size). In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q:What about the leakage of the ceramic filter static and dynamic sealing points?
The filtrate pump works to drain or recycle the water that has been pumped out. 6 、 cleaning system work, cleaning system includes backwashing (water pump pressure or height difference pressure), acid liquid (metering pump, automatic acid injection), ultrasonic (ultrasonic work), etc.. 7 、 control system and other electrical systems. In addition, the filter cake which is absorbed and dried on the ceramic filter plate is unloaded automatically by the scraper and then falls on the belt conveyor, and is conveyed to the concentrate storage yard by a belt conveyor. Other questions about ceramic filter, welcome to chat with me or look at my head
Q:Why should filter core be used in backwash of ceramic filter?
The filter in the water filter of ceramic filter is used for filtering water.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large
The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter. I analyze the reasons from two aspects.
Q:How to determine the quality of ceramic fiber filter board simply?
Ceramic fiber filter board, in fact, ceramic fiber board, also known as aluminum silicate, refractory fiberboard.
Q:The ceramic filter plate is broken. What will happen to the vacuum pump?
That's a good question. I hope my answer will help you.Ceramic filter ceramic plate broken, nothing more than ceramic plate plug and ceramic plate rupture, you should be the problem of ceramic plate rupture.
Q:What filter material are placed in the aquarium filter?
Submerged in water. Submersible pumps and filter cotton (often replaced by sponge) installed in one, and some brands will also be installed heaters, which become multi-purpose fish farming equipment. When working, the water is absorbed into the filter in many directions, and the filtered water is returned to the water tank by other means. This filter because of its low price and popular beginners of all ages, but the effects from the use of view, only suitable for small fish density, on the flow and filtration requirements are not high, a small aquarium, "fish" will be built in filter (especially the heating function of the filter for seedling and foster) water tank. The effect is very good. The biggest disadvantage of this device is that when it stops working, a lot of dirt stuck to the filter runs back into the water.

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