General Information of Ceramic Filter Plate
CMAX ceramic Filter Plate is a kind of large porous ceramic disc which is fired by inorganic membrane making technology. Regarding firing process, traditionally the ceramic plate is consisted of two layers of plates which are glued together to form inner channels. CMAX ceramic filter plate is made from high purity alumina silicate fibers mixing with inorganic binders by vacuum forming process. It is widely used in aluminum alloy melting furnace to control the production flow of molten aluminum. But after long term running, the glue will block the pores to cause flower spots on the surface of the plates.
Feature of Ceramic Filter Plate
Good thermal insulation
Durable mechanical strength
Size of micropore is small (normally with diameter of 1.0um), strong capillary effect.
Low power and energy consumption as filter rates drawn into micropore automatically.
High filtration pressure drop (vacuum degree can reach-0.098Mpa) and low moisture of filter cake.
Filtrate is clear and transparent with low suspended substances (21ppm), Filtrates can be used as industrial circulation water
Application of Ceramic Filter Plate
Aluminum alloy melting furnace for die casting industry
Other shapes like sleeves or risers for sand casting foundry
Other shapes like sleeves or risers for sand casting foundry
the application can be divided into two types, one is used for the two phase separation, the other is to disperse a phase to another, that is to combine the two, especially for liquid filtration, gas filtration, fluidization, etc..
CNBM has success in its ceramic filter plate products due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic filter plate application and would like to assist you in product selection, system design, and installation techniques. Our products of ceramic filter plateare in good quality and in best price.
- Q:Influence factors of ceramic filter
- On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed. Generally, the higher the temperature, the smaller the viscosity of the liquid, the more conducive to improve the filtration rate, reduce the cake or sediment water, while reducing the viscosity of the slurry, can improve the processing capacity.
- Q:Can the ceramic plate filter the hot air?
- Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider the three aspects: the two factors of ceramic filtering plate of ceramic filter plate most likely, are fracture and hole plugging: rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen the appropriate cleaning (such as shortening cleaning cycle, prolong the cleaning time, increase the amount of nitric acid, such as strengthening cleaning etc.) after the effect is still not improved, you should consider the life is approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, the most OK, complete replacement.).
- Q:What is the reason that ceramic filter does not absorb mineral powder?
- One is leakage, two is no liquid output or output weakness, pressure is too low, cleaning effect is not good, the pressure is too large, will cause damage to the filter plate and reduce the slurry concentration. The recoil pressure is regulated by the pump loop valve and the pressure regulating valve.
- Q:What's the acid of the ceramic filter plate?
- Ceramic filter automatic control system: control system through the metering pump will be concentrated nitric acid automatic mixing ceramic filter plate into nitrate after proportioning through the pipeline, so that it can be dissolved, dredge the blockage in the most microporous ceramic filter plate. This is the ceramic filter plate pickling, pickling, acid dosage should be sufficient as little pickling effect.
- Q:What are the materials that make up the ceramic mold?
- At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
- Q:The vacuum of ceramic filter is not enough
- Maybe the vacuum meter is broken. It doesn't show or show the data is different from the actual data.It could be the source of the vacuum, the vacuum pump failure.Pipeline leakage: vacuum system connecting pipes (metal pipes or rubber pipes) corrosion, aging and water leakage.Distributor head leakage: wear or poor sealing.Leakage of ceramic plate: rupture of ceramic plate.Other reasons.
- Q:Common troubles of ceramic filter
- Ultrasonic cleaning, ceramic filter plate cleaning is not clean. The main reason is that the power box is faulty, the power supply is burned out, the line is aging, the energy head is burned out, the ultrasonic box is broken down, and the water level in the pulp tank is too low;
- Q:The ceramic filter plate is broken. What will happen to the vacuum pump?
- That's a good question. I hope my answer will help you.Ceramic filter ceramic plate broken, nothing more than ceramic plate plug and ceramic plate rupture, you should be the problem of ceramic plate rupture.
- Q:Excuse me, what's the reason that all ceramic filters do not attract ore?
- Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
- Q:What are the reasons for the program alarm of ceramic filter?
- The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.
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