• Ceramic Foam Filter for Foundry Industry in China System 1
  • Ceramic Foam Filter for Foundry Industry in China System 2
Ceramic Foam Filter for Foundry Industry in China

Ceramic Foam Filter for Foundry Industry in China

Ref Price:
$0.10 - 5.00 / pc get latest price
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
200 pc
Supply Capability:
200000 pc/month

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1.Product Description of ceramic foam filter

 Ceramic foam filter is a kind of effective molten metal filter. It’s three-dimensional connected mesh skeleton structure and high porosity makes it has many advantages,large surface area of slags collection,large inner surface area of filtering,Small flow resistance,good filtering effect,etc.


2. Functions of ceramic foam filter
decontaminate the melting metal liquid,Simplified gating system

Improve the metallurgical structure of the castings,Reduce imparities of the castings

Improve casting quality rate,Reduce casting internal re-oxidation defects  

Reduce the surface defects after machining of the castings 


3.Physical and chemical properties

ItemUnitAlumina Foam FilterSic Foam FilterZirconia Foam FilterMagnesia Foam Filter
Color
WhiteGrey BlackYellowDark Yellow
Pore Densityppi4~604~603~808~60
Porosity%80~9080~9080~9080~90
Max.working Temperature°C<=1100< span=""><=1550< span=""><=1700< span=""><=1000< span="">
Bending StrengthMpa>0.6>0.8>1.0>0.6
Compression StrengthMpa0.80.91.20.8
Thermal Shock Resistancetimes/1100°C>6times>6times>6times>6times
SiC%
≥60

Al2O3%≥85≤30

SiO2%≤15≤10

ZrO2%

≥95
Others%

≤5
application
Alumina and Alumina Alloy Non-ferrousGrey Iron, Ductile IronSteel castingMagnesium and high-active alloy


 4.Usage of  ceramic foam filter


5.FAQ

We have organized several common questions for our clients,may help you sincerely: 

①How about your Warranty?

 Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products?

We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At   the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.


Q: The ceramic filter plate is broken. What will happen to the vacuum pump?
That's a good question. I hope my answer will help you.Ceramic filter ceramic plate broken, nothing more than ceramic plate plug and ceramic plate rupture, you should be the problem of ceramic plate rupture.
Q: What are the poor filtration effects of vacuum disc filters?
With the increase of the material level of the ceramic filter trough, the suction time of the ceramic filter plate in the vacuum zone increases, the thickness of the slurry increases and the productivity increases. But the drying time is relatively short, the water content of the concentrate will be increased. Select the best material level to ensure the production capacity and concentrate moisture requirements.
Q: How many degrees does the ceramic filter melt?
Alumina made from tabular corundum can be used over 1800 degrees!SiC if there is atmosphere, protection will be higher, there is no atmosphere protection, because the existence of oxidation, generally not more than 1600.Corundum, mullite, 1750 degrees small meaning.
Q: What's the reason for high water content in filtration copper concentrate?
Ceramic filter plate1) the service life of the ceramic filter plate has arrived.2), ceramic filter plate uneven in quality on the market, the production capacity of some ceramic products difference (table mask size is too large or pore size uniformity is poor as a result of suction effect is poor, short life), but the price is low, but some users in order to reduce the operation cost of ceramic machine, tend to choose low price the ceramic plate, sometimes a ceramic machine ceramic filter plate with several may be different, so do not get the expected effect in normal use.In addition, the concentrator slurry, especially metal slurry, is very powerful on the wear of ceramic filter plate, the mechanical strength and wear resistance of ceramic filter plate requirements (corundum has high mechanical strength, good abrasion resistance, especially suitable for metal slurry dehydration).When selecting ceramic filter boards, these two points should be taken as a reference.
Q: Ceramic filter cleaning, sulfuric acid cleaning
Can be washed with chromic acid lotion. The effect is better
Q: Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Selection of new ceramic filter plate:Because of the different size and characteristics of the pulp, different users need ceramic filter plates with different pore sizes (i.e., the average range of their surface pore size). In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q: How can I avoid the backwash pressure in the production of ceramic filter?
Recoil of the ceramic filter is on the clean water under certain pressure, from the inside out flushing blockage blockage in the ceramic filter plate on the internal pore water pressure, the recoil is generally less than 0.12MPa, the pressure is too small or no recoil recoil effect is not good.
Q: What are the reasons for the program alarm of ceramic filter?
If that is the ceramic filter tank body of the slurry concentration is diluted, has nothing to do with the ceramic filter itself, can think of ways to enter the ceramic filter tank before the slurry concentration increased, thereby improving the dewatering efficiency of ceramic filter.
Q: How should the static and dynamic sealing points of the ceramic filter be leaking?
When the main shaft is rotated, the filter cake is adsorbed on the surface of the ceramic filter plate and dehydrated by the vacuum generated by the vacuum pump.
Q: What about the leakage of the ceramic filter static and dynamic sealing points?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.

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