Ceramic Foam Filter Alumina for Steel& Foundry Industry

Ref Price:
$0.01 - 0.06 / m²
Loading Port:
Shanghai
Payment Terms:
TT or LC
Min Order Qty:
100 m²
Supply Capability:
1000 m²/month

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Product Description:

Quick Details for Alumina Ceramic Foam Filter for Foundry Industry   

Place of Origin:

China (Mainland)

Brand Name:

CMAX

Model Number:


Material:

PU foam (polyurethane foam)

Size:

Customized

Mesh:

10 ppi to 60 ppi

Property 1:

Mend structure of crystalloid

Property 2:

Reduce foreign matter

Property 3:

Stable chemical property

Property 4:

Stable purifying efficiency

polyurethane foam filter:

polyurethane foam



Packaging & Delivery

Packaging Details:carton and pallet, or as customers' requirement
Delivery Detail:30 days after receiving the downpayment

 

Alumina ceramic foam filter

The product, adopted good portiforium foam and high purity ceramic , effectively removes non-metal solid mixture from aluminium and aluminium alloy fusant.

Ceramic Foam Filter Alumina  for Steel& Foundry Industry

Ceramic Foam Filter Alumina  for Steel& Foundry Industry

Ceramic Foam Filter Alumina  for Steel& Foundry Industry



Advantages:

 

It is widely applied to the aluminium fusant filter equipment of continuous casting, half-continuous casting, gravity casting, and low pressure casting.

Ceramic foam filters are different from aperture specifications from 10 to 45ppi, with different sizes and shapes.

 

Form  A   Ceramic foam filter capability

 

Thickness

mm

Aperture

PPi

Volume intensity

g/cm3

Tortuous intensity in  normal temperature

N/cm2

 

Pressure resistence intensity

in normal temperature

N/cm2

 

Pressure resistence

intensity

in high temperature

N/cm2

 

Refractory

temperature

 

Air discharging

capability

cm3/g

 

Porosity

%

 

15-100

10-45

0.35-0.45

≥38

≥80

≥45

≥1800

≤5

≥85

 

Form  B  25ppi capability of typical pouring of ceramic foam filter

 

Specification

mm

Area M2

 

Maximum metal volume of pouring

(kg/min)

Optimum volume of pouring

(kg/min)

Typical capacity of filtering

(T)

178X178X50

0.0213

57.00

25-45

4.2

229X229X50

0.0387

118.00

35-102

6.9

305X305X50

0.0745

198.00

90-165

13.8

381X381X50

0.122

325.80

130-265

23.2

432X432X50

0.160

427.20

210-350

34.5

508X508X50

0.227

606.60

280-465

43.7

585X585X50

0.341

772.20

370-540

57.3


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Ceramic Foam Filter Alumina  for Steel& Foundry Industry

Ceramic Foam Filter Alumina  for Steel& Foundry Industry


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Q:Ceramic filter capacity.
You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
Q:What are the materials that make up the ceramic mold?
At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
Q:What are the causes of the powder moisture in the ceramic filter?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q:Common troubles of ceramic filter
Ultrasonic cleaning, ceramic filter plate cleaning is not clean. The main reason is that the power box is faulty, the power supply is burned out, the line is aging, the energy head is burned out, the ultrasonic box is broken down, and the water level in the pulp tank is too low;
Q:The ultrasonic wave of ceramic filter is not good. What's going on?
In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.
Q:The efficiency of ceramic filter is low. What's wrong with it?
Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider these three aspects:Ceramic filter plateTwo factors of ceramic filter plate most likely, respectively is the rupture and plugging holes: the rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen cleaning (such as shorten the cleaning cycle, prolong the cleaning time, increase the amount of nitrate), such as strengthening the cleaning effect is still not improved, it should consider the life approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, best can complete change).Vacuum system failureThe vacuum degree of ceramic filter is usually about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction can not be provided, and the suction effect will be poor, or even the pulp will not be sucked.If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.
Q:What happens when the pressure on the filter plate is uneven during backwashing?
It should be said that the ceramic filter backwash, usually with a certain pressure of clean water to backwash.
Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
Ceramic filter is mainly composed of system, roller system, mixing discharge system, vacuum system, liquid discharge system, scraper system, washing system, cleaning system, automatic control system, and these parts body frame.
Q:What is the reason that the whole ceramic filter does not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q:The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
Of course, there may be equipment operating parameters can not meet the requirements, ceramic filter board has blocked hole close to scrap.Ceramic filter in use in the process of problems, should promptly contact manufacturers, seek help.

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