SCR Medium Frequency Induction Heating Equipment

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Tianjin
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1 unit
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10 unit/month

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Product Description:

 

Application Scope

Steel pipe seam annealing, smelting, heat penetration, hot forging and heat preservation of metal, quenching, metal heat treatment of annealing, normalizing and tempering etc.

Function Structure

SCR medium frequency induction heating power supply adopts AC-DC-AC var

Product Principle


Combining with the control concept of current international mainstream, the heating power supply adopts the digital design to make the machine run more efficiently.

The heating power supply adopts the N + 1 redundancy technology to ensure the entire sapphire production cycle. We adopt DSP digital control mode, making the output voltage accuracy to five over ten thousand, and it has analog peripheral interface, 485 communication interface, etc. Using IGBT as power device to improve working efficiency and conform to the current trend of saving energy and reducing consumption.


Technical Features

1. Control system: We adopt American TI company DSP processor, which is of high control accuracy and high reliability. It employs PI control technology with advanced hardware and software. If there occurs fluctuation in power grid voltage, it can automatically maintain the current output power constantly.

2. HMI: It displays parameters in real time such as output voltage, current and power, etc.. It works with function of data maintained when power fails and it is easy to inquire and maintain the record of failure time and fault type.

3. High efficiency and low pollution: We adopt the phase shifting full bridge soft switching (ZVS) control technology, to realize the IGBT open and shut off under zero voltage. It greatly reduce the IGBT switching loss, the noise pollution and electromagnetic interference of the power. The output voltage waveform is completely smooth, and it runs more safe and stable.

4. High reliability: We adopt the multi-unit structure of N + 1, and the multiple units work together in normal condition. Failure of one unit does not affect the present output power and it is more convenient to maintain normal operation of equipment.

5. Perfect protection: Overtemperature protection and output over-voltage or over-current protection, output short circuit and grounding protection, the limit protection of water flow and strike fire protection, etc.

6. Flexible interface: Input and output support simulation approaches such as switch, voltage and current signal, Modbus, MB + and Profibus etc. data communications control.


Main Technical Parameters

AC InputInput voltage380V ±10%
Input current300A
Working frequency50(60}Hz±5%
DC OutputOutput Voltage0~18V
Stable-voltage precision<0.5%o< span="">
Current0-12500A
Overload capacity1.1*ln
Main characteristicsWork modeCV Cl CP
Power factor 0.95
Voltage distortion rate≤5%
Current distortion rate≤12%
Type of coolingWater cooling
ProtectionInput phase-deficientInput A、B、C three- phase, lose phase cause stop
Output overvoltage、over currentOver threshold cause stop
flow rate protectionDelayed-stop if water flow is less than setting value
Working environmentWater flow rate≥35L/Min
Water temperature5〜30℃
Water pressure0.15~0.6Mpa
Pressure between inlet and outlet0.08~0.6Mpa
Environment temperature5~40℃
Ambient humidity0 〜85% No condensation
Altitude≤1200m
Dimension(WxHxD) Size800 x 2200 x 1750 mm
Weight1000Kg

 

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Q:What is the difference between industrial furnace masonry and ordinary masonry?
Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.
Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.
Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.
Q:What is the difference between industrial furnaces and boilers?
Hot water or steam generated in the boiler can directly provide necessary energy for industrial production and people's life, but also by the steam power device is converted to mechanical energy, or through the generator converts mechanical energy into electrical energy. Hot water boilers are called hot water boilers. They are mainly used in daily life, and are also used in industrial production. Steam generating boilers are called steam boilers, often referred to as boilers. They are used in thermal power stations, ships, locomotives and industrial and mining enterprises.
Q:What is industrial furnace masonry?
Pre construction and recording shall be carried out on complex and important parts of industrial furnaces,masonry of all kinds of masonry shall be made with staggered joint masonry.
Q:What is an industrial furnace pit?
In twentieth Century 50s, coreless induction furnaces were developed rapidly. Later, electron beam kilns, using electron beams to impact solid fuels, strengthen the surface to heat and fuse materials with high melting point.
Q:How many kinds of industrial electric furnaces are there?
This series of electric furnace is made of super light refractory fiber. The electric stove and the temperature control cabinet matching use, the controller may automatically or the manual control electric stove temperature, may press the user request to provide the computer table or the computer control, does the multielement temperature measurement, guarantees the product quality. This series of electric furnaces are periodical operation type electric furnaces.
Q:What are the advantages of a vacuum furnace?
High degree of integration of mechanical and electrical. On the basis of the improvement of temperature measurement and control accuracy, the workpiece movement, air pressure regulation, power adjustment can be programmed in advance, and quenching and tempering are carried out according to the steps.
Q:Should the industrial furnace shell cool down?
If the furnace shell temperature is too high, it shows that the lining is not good or damaged, so it should be repaired in time. If you do not repair, take the cooling way, undesirable. Because this will cause a lot of heat loss, resulting in waste of energy, increase production costs, and affect the service life of the furnace.
Q:Selection of heat preservation material for industrial furnace
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.

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