Forged Steel Grinding Ball & Casting Grinding Ball with Very Good Quality and Price
- Ref Price:
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- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- 150,000M.T. m.t./month
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Forged Steel Grinding Ball & Casting Grinding Ball with Very Good Quality and Price
1. Specification of Forged Steel Grinding Ball & Casting Grinding Ball with Very Good Quality and Price
Diameter: 20mm-150mm(0.75''-6'')
Hardness: 50HRC-65HRC as your request
Breakage Rate<0.5%
Impact Toughness>12J/cm2
Endurance Test>10000times
2. Chemical Composition of Forged Steel Grinding Ball & Casting Grinding Ball with Very Good Quality and Price
Based on material,the forged steel balls are defined into 7 brands. And The chemical composition is shown in the following:
Brand | Material | C | Mn | Si | Cr | S | P |
CMAX-1 | 50MN | 0.48-0.56 | 0.70-1.0 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
CMAX-2 | 60MN | 0.57-0.65 | 0.70-1.0 | 0.17-0.37 | ≤0.25 | ≤0.030 | ≤0.030 |
CMAX-3 | 65MN | 0.60-0.70 | 0.90-1.20 | 0.17-0.37 | ≤0.25 | ≤0.030 | ≤0.030 |
CMAX-4 | 75Mn | 0.72-0.92 | 0.90-1.20 | 0.17-0.37 | ≤0.25 | ≤0.030 | ≤0.030 |
CMAX-5 | 75MnCr(B2) | 0.70-0.85 | 0.7-1.20 | 0.17-0.37 | 0.4-0.8 | ≤0.030 | ≤0.030 |
CMAX-6 | 75SiMn | 0.70-0.90 | 0.7-1.2 | 0.4-0.8 | ≤0.25 | ≤0.030 | ≤0.030 |
CMAX-7 | Wear-resistant Alloy | | | | | | |
Based on material, the casting steel balls are defined into 6 brands. And The chemical composition is shown in the following:
Name | Model | Material | C | Si | Mn | Cr | S | P |
CMAX-8 | High Chrome | Cr-22-32% | 2.0-2.8 | ≤1.0 | 0.5-2.0 | 22-32 | ≤0.01 | ≤0.01 |
CMAX-9 | Cr-17-22% | 2.0-2.8 | ≤1.0 | 0.5-2.0 | 17-22 | ≤0.01 | ≤0.01 | |
CMAX-10 | Cr-14-17% | 2.2-3.0 | ≤1.0 | 0.5-2.0 | 15-17 | ≤0.01 | ≤0.01 | |
CMAX-11 | Cr-10-14% | 2.2-3.2 | ≤1.0 | 0.5-2.5 | 11-14 | ≤0.01 | ≤0.01 | |
CMAX-12 | Medium Chrome | Cr-5-10% | 2.1-3.2 | ≤1.2 | 0.5-1.5 | 5-10 | ≤0.01 | ≤0.01 |
CMAX-13 | Low Chrome | Cr-1-5% | 2.2-3.5 | ≤1.2 | 0.5-1.5 | 1-5 | ≤0.02 | ≤0.02 |
3. Production Process of Forged Steel Grinding Ball & Casting Grinding Ball with Very Good Quality and Price
Production Process for Forged Steel Grinding Ball
(1)Raw material.(2)Cutting.(3)Heating.(4)Forging.(5)Quenching.(6)Tempering.(7)Testing.(8)Qualified Products.(9)Packing
Production Process for Casting Grinding Ball
(1)Raw material.(2)Scientific Proportioning.(3)Electric Furnace Smelting.(4)Assay Before Furnace.(5)Mould Forming.(6)Polishing.(7)Heat Treatment.(8)Qualified Products.(9)Packing
4. Packing Ways of Forged Steel Grinding Ball & Casting Grinding Ball with Very Good Quality and Price
- Q: How is the silicon sol precision casting part priced? What is the price per ton of casting? Such as 304 material.
- The material is usually steel material price plus the cost (per ton of 2.5-3 million, plus profit).In the Yangtze River Delta region, generally 304 casting price of about 5-5.5 million / ton.The price will be higher if the parts are complex, or a piece weighs less than 100 grams.
- Q: The casting defects of pores, trachoma how to repair?
- Airhole above 2mm recommended LT101 casting defect repair agent. If repair quality requirements, high availability LT111 iron repair agent, LT112 steel repair agent, LT113 aluminum repair agent, LT114 copper repair agent.
- Q: How do casting parts remove stress?
- Annealing treatment, according to different casting annealing treatment, eliminate thermal stress, if need to restore hardness or increase hardness, and then quenching treatment
- Q: What is the reason for 304 stainless steel precision casting parts to be changed?
- Steel deformation control is one of the most common problems in the metal processing industry. Any process will occur. The casting is the largest deformation and the least fine. It is generally used to produce blank blanks
- Q: What should I pay attention to when designing a casting structure?
- (2) in the prevention of metal mold casting misrun and cold partition should pay attention to the following problems: the structure of A casting thickness should be appropriate not too thin, especially when casting size when not too thin; the B should avoid a big level, because it makes the liquid metal in the casting. Rise slowly, and the air contact surface, easy oxidation, and because the metal type liquid metal heat quickly, quickly lose liquidity, easy to cause misrun and cold lap, slag and other defects; C casting shape should be streamlined to avoid sharp corners and has sharp change connection structure in order to facilitate the flow of liquid metal. 2 in the design of metal castings in a complex shape, if the production process is very difficult, should not affect the casting conditions, try to make the casting has simple shape, strong structure change, removed from metallic die for.
- Q: How do you mark it on the drawing? Do you need to discuss it with the manufacturer?Because the casting allowance is the standard, then, after all, is the theoretical value, the actual level depends on the manufacturer, so is it necessary to ask the manufacturer?
- Casting parts do not need to provide drawings of casting blank, the casting factory according to your drawings in the required surface will be sufficient allowance, and the rest of the size according to the mechanical design manual and the casting manual can be found. The general foundry casting technology division will mark put shrinkage and the allowance of the map in your chart (usually with the red pen) for the production of wood or other material wood workers die drawings.
- Q: As shown, how do I achieve the tightness test of this product, and achieve industrial production? Seek expert advice.
- Precise and tight sealing of the surface to which the test piece is to be tested, equipped with an airtight test instrument, and an electrical control system. You can complete automated testing equipment
- Q: Would you please tell me how to use casting parts for a year?The cast of an aircraft wing needs to be put aside for a year before it breaks;Does anyone know why?
- 2, heat aging (artificial aging), also known as stress annealing, is to heat the casting to 550-650 degrees, insulation 2 - 4h, with the furnace cooling to 150 - 200T, and then baked.
- Q: How to solve casting defect casting?
- Prevention methodReduce the gas in the metal liquid and oxidize the slag, improve the fluidity of the metal liquidIncrease pouring temperature and pouring speed, strengthen slag collection, slag block or bottom pouring bag, teapot ladle pouring, can not cut off when pouring, prevent the slag from blocking the nozzle, and cause the casting to breakIncrease the sprue and sprue height, increase the runner section area and the sprue number, and improve the filling speed and the metal hydrostatic headImprove the casting design and increase the thickness of the thin-wall part of the castingChange the pouring position and pouring system, the casting thin wall plane is located at the top and away from the gate, to prevent the filling of liquid metal splashing, eddy current, avoid metal stream in the casting thin sections or core support, cold iron, insert the confluence, when necessary, take horizontal vertical pouring cold or inclined castingIncrease the permeability of core and sand, strengthen the exhaust of mould, and the quantity of air outlet and riser should be enoughChange the size and location of the core, the inner cold iron, the core support, the internal cold iron, the insert should be no rust, no oil pollutionCheck the type, tight box, press the operation of iron is safe, to prevent running fire
- Q: What's the cause of the choking of the casting?,
- Causes of choking fire:1., casting material in the pouring of gas;
1. Manufacturer Overview
| Location | Zhangqiu, China |
| Year Established | 1995 |
| Annual Output Value | 150,000M.T. |
| Main Markets | 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas |
| Company Certifications | ISO9001:2008;SGS Test Report |
2. Manufacturer Certificates
| a) Certification Name | |
| Range | |
| Reference | |
| Validity Period |
3. Manufacturer Capability
| a) Trade Capacity | |
| Nearest Port | Qingdao;Tianjin |
| Export Percentage | |
| No.of Employees in Trade Department | 25 |
| Language Spoken: | English, Chinese |
| b) Factory Information | |
| Factory Size: | 68,000m2 |
| No. of Production Lines | 15 |
| Contract Manufacturing | |
| Product Price Range | $700/M.T.-$1200/M.T. |
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Forged Steel Grinding Ball & Casting Grinding Ball with Very Good Quality and Price
- Ref Price:
-
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- 150,000M.T. m.t./month
OKorder Service Pledge
OKorder Financial Service
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