• Continue Casting Steel Billets/Blooms By Blasting Furnace System 1
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Continue Casting Steel Billets/Blooms By Blasting Furnace

Continue Casting Steel Billets/Blooms By Blasting Furnace

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Min Order Qty:
1000 m.t.
Supply Capability:
10000 m.t./month

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Continue Casting Steel Billets/Blooms By Blasting Furnace

 

1.Structure of  Continue Casting Steel Billets/Blooms By Blasting Furnace

 

Continue Casting Steel Billet Manufactured By Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  ContiContinue Casting Steel Billets/Blooms By Blasting Furnace.

Continue Casting Steel Billet Manufactured By Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

 

3.  Continue Casting Steel Billets/Blooms By Blasting Furnace Images

 

Continue Casting Steel Billets/Blooms By Blasting Furnace

Continue Casting Steel Billets/Blooms By Blasting Furnace

 

 

 

 

 

4.  Continue Casting Steel Billets/Blooms By Blasting Furnace Specification

 Slab: cross section width and height of the ratio of the larger, mainly used for rolling plate.   Billet: equal cross section width and height, or a huge difference, mainly used for rolling steel, wire rod.

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

         There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

5.FAQ of  Continue Casting Steel Billets/Blooms By Blasting Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

 

③How is the packaging and delivery?

Loose by Vessel and the delivery term is based on the the quantity and our factory’s schedule then.

 

 

Q:How are steel billets used in the manufacturing of power transmission equipment?
Steel billets are an essential component in the manufacturing of power transmission equipment. These billets, which are solid blocks of steel, serve as the raw material for various parts and components of power transmission equipment. One of the primary uses of steel billets is in the production of gears and shafts. Gears are crucial in power transmission equipment as they help transfer rotational motion from one component to another. Steel billets are forged and machined into the desired shape and size to create strong and durable gears that can withstand the high forces and speeds associated with power transmission. Similarly, steel billets are also used in the manufacturing of shafts. Shafts are responsible for transmitting rotational motion and torque between different parts of the power transmission system. The strength and reliability of the shafts are crucial for the efficient functioning of power transmission equipment. Steel billets are shaped and machined to create robust and precise shafts that can endure the loads and stresses involved in power transmission. Furthermore, steel billets are used in the production of various structural components of power transmission equipment, such as housings and frames. These components provide support and protection to the internal mechanisms and ensure the equipment operates smoothly. Steel billets are forged, cut, and welded to fabricate sturdy and rigid structures that can accommodate the complex arrangements and dynamic forces of power transmission systems. In summary, steel billets play a crucial role in the manufacturing of power transmission equipment. They are used to create gears, shafts, and structural components that are essential for the efficient and reliable operation of power transmission systems. The strength, durability, and precision of steel billets contribute to the overall performance and longevity of power transmission equipment.
Q:What are the main factors that determine the profitability of steel billets manufacturers?
There are several key factors that impact the profitability of steel billets manufacturers. These factors can vary depending on market conditions and industry dynamics. However, determining profitability in this sector involves considering certain main factors: 1. Raw material costs: The cost of raw materials, such as iron ore and scrap metal, greatly affects profitability. Fluctuations in these costs can influence the overall cost structure of steel billet production. Manufacturers who have efficient procurement strategies and long-term raw material contracts may have a competitive advantage in managing these costs. 2. Production efficiency: The efficiency of the manufacturing process plays a vital role in profitability. This includes factors like production capacity utilization, energy consumption, labor productivity, and waste management. Manufacturers who can optimize their operations and minimize costs are more likely to achieve higher profitability. 3. Market demand and pricing: The demand for steel billets is influenced by factors like construction activity, infrastructure development, and manufacturing output. Manufacturers who can accurately forecast and meet market demand are better positioned to achieve profitability. Additionally, the ability to negotiate favorable pricing and manage price fluctuations can significantly impact profitability. 4. Competitive landscape: The level of competition within the steel billets manufacturing industry can affect profitability. Manufacturers operating in a highly competitive market may face challenges in maintaining profit margins due to price pressures. Companies that can differentiate themselves through innovation, quality, and customer service may have a better chance of achieving sustainable profitability. 5. Operating costs: In addition to raw material costs, other operating expenses like transportation, energy, maintenance, and overhead costs can impact profitability. Efficient cost management practices, such as implementing lean manufacturing principles and optimizing supply chain logistics, can help reduce operating costs and improve profitability. 6. International trade and tariffs: Steel billets manufacturers are often impacted by international trade dynamics and tariffs. The imposition of tariffs on steel imports or exports can disrupt the market and impact profitability. Manufacturers who can adapt to changes in trade policies and diversify their customer base or sourcing locations may be better positioned to mitigate these risks. 7. Currency exchange rates: Steel billets manufacturers engaged in international trade may be exposed to currency exchange rate fluctuations. These fluctuations can impact the cost of imported raw materials or the competitiveness of exported products. Manufacturers who have effective currency hedging strategies or local production capabilities may be better able to manage these risks and maintain profitability. In conclusion, the profitability of steel billets manufacturers is influenced by various factors, including raw material costs, production efficiency, market demand, competition, operating costs, international trade dynamics, and currency exchange rates. Successful manufacturers in this industry must carefully analyze and manage these factors to achieve sustainable profitability.
Q:How do steel billets contribute to the overall vibration resistance of a product?
The overall vibration resistance of a product can be significantly enhanced through the use of steel billets. Steel, with its high-strength properties, is an ideal material for reducing vibrations and improving product stability. In the manufacturing process, steel billets are commonly used as a raw material and are further processed into various shapes and forms. Steel billets possess a dense and uniform structure that enables them to effectively absorb and dissipate vibration energy. When integrated into a product, steel billets provide additional mass, which assists in dampening vibrations by absorbing and distributing energy throughout the structure. This added mass acts as a stabilizing force, preventing excessive movement and reducing the amplitude of vibrations. Furthermore, steel billets demonstrate exceptional mechanical properties, including high tensile strength and stiffness, which contribute to a product's overall vibration resistance. These properties allow steel billets to withstand dynamic forces and resist deformation caused by vibrations, ensuring the product's structural integrity. In addition to their superior mechanical properties, steel billets can be designed with specific geometries and cross-sectional shapes to further enhance their vibration resistance. For instance, the use of round or square billets with smooth surfaces minimizes stress concentration points and lowers the risk of fatigue failure. By optimizing the design and dimensions of steel billets, manufacturers can tailor a product's vibration resistance to meet specific requirements. To summarize, steel billets play a critical role in enhancing a product's overall vibration resistance. Their high mass, dense structure, and excellent mechanical properties allow them to effectively absorb and dissipate vibration energy, stabilize the product, and improve its structural integrity. By incorporating steel billets into the manufacturing process, manufacturers can ensure that their products are more resistant to vibrations, leading to enhanced performance and longevity.
Q:How are steel billets used in the manufacturing of kitchen appliances?
Steel billets are used in the manufacturing of kitchen appliances as the primary raw material. These billets are heated and then shaped or molded into various components such as bodies, frames, handles, or cooktops, which form the structural foundation of kitchen appliances. The high strength and durability of steel make it an ideal choice for withstanding the rigors of everyday use in kitchen appliances, ensuring their longevity and quality.
Q:What are the different surface finishes available for steel billets?
Steel billets can be finished in several different ways, depending on their specific requirements and intended use. Some commonly used surface finishes include: 1. Hot Rolled: Steel billets are rolled at high temperatures, resulting in a rough and scaled surface. This finish is suitable for applications where aesthetics are not a priority. 2. Cold Rolled: Steel billets are rolled at room temperature to achieve a smoother and more polished surface. Cold rolling improves dimensional accuracy and surface quality. 3. Pickled and Oiled: Scale and rust are removed from the steel billets using an acid solution, followed by an oil coating to prevent corrosion. This finish provides a clean and rust-free surface, commonly used in the automotive and construction industries. 4. Galvanized: A zinc coating is applied to the steel billets to protect them from corrosion. This finish offers excellent corrosion resistance, making it suitable for outdoor applications like fencing, roofing, and structural components. 5. Passivated: Free iron is removed from the steel surface through a chemical process, enhancing its corrosion resistance. This finish is often used in the production of stainless steel billets to improve their resistance to rust and other forms of corrosion. 6. Shot Blasting: Small abrasive particles are projected onto the steel billets' surface to remove scale, rust, and impurities. This process creates a textured and uniform finish, ideal for applications requiring improved adhesion, such as painting or coating. 7. Polished: Abrasive materials are used to smoothen the surface of steel billets and achieve a high-gloss finish. This finish is commonly used for decorative purposes in furniture, architectural components, and jewelry. It's important to consider various factors, such as the intended application, desired aesthetics, and required corrosion resistance, when choosing a surface finish for steel billets.
Q:What are the different types of surface finish inspection methods for steel billets?
Steel billets can undergo various surface finish inspection methods to determine their quality and suitability for further processing or use. Some commonly used methods for inspecting the surface finish of steel billets include the following: 1. Visual inspection: This method involves visually examining the surface of the billet for any irregularities, such as cracks, pits, scratches, or other imperfections. Although it is a quick and cost-effective method, it may not be able to detect subtle defects. 2. Magnetic particle inspection: This method entails magnetizing the billet's surface and applying fine iron particles to it. Any surface cracks or defects will cause a leakage of the magnetic field, attracting the iron particles and making them visible under appropriate lighting conditions. 3. Dye penetrant inspection: This method involves applying a liquid dye to the billet's surface. The dye seeps into any surface cracks or defects, and after a certain period, excess dye is removed. A developer is then applied, which draws out the dye from the cracks and defects, making them visible. 4. Ultrasonic testing: This method utilizes high-frequency sound waves transmitted through the steel billet. When the waves encounter any surface irregularities, such as cracks or voids, they are reflected back. By analyzing the time taken for the waves to return, the size and depth of the defects can be determined. 5. Eddy current testing: This non-destructive testing method utilizes electromagnetic induction to detect surface defects. An alternating current is passed through a coil, creating a magnetic field. When the coil is near the billet's surface, any defects disrupt the magnetic field, causing a change in the electrical impedance. This change is measured and analyzed to identify surface defects. Each of these inspection methods has its advantages and limitations. The choice of method depends on specific requirements, the size and shape of the billet, and the desired level of accuracy. Manufacturers can ensure the quality and reliability of the steel billets by employing these surface finish inspection methods before further processing or using them in various applications.
Q:How are steel billets used in the production of power generation equipment?
The strength, durability, and versatility of steel billets make them essential in the manufacturing of power generation equipment. This equipment, which includes turbines and generators, requires robust and dependable components to withstand tough operating conditions and ensure uninterrupted power supply. Steel billets, small semi-finished steel products, serve as the raw material for producing different parts of power generation equipment. They are melted and cast into specific shapes to create turbine blades, shafts, casings, and rotors. The utilization of steel billets in power generation equipment guarantees strong structural integrity due to the excellent mechanical properties of steel. It possesses high tensile strength, enabling it to endure extreme rotational forces and pressures within turbines and generators. Moreover, steel has good resistance against corrosion and high temperatures, making it ideal for use in power generation equipment that operates in harsh environments. Additionally, steel billets can be easily machined and welded, allowing for precise manufacturing and assembly of intricate parts. This adaptability in shaping and joining steel billets facilitates the production of customized components tailored to the specific requirements of power generation equipment. In conclusion, steel billets are crucial in the manufacturing of power generation equipment as they provide a robust, durable, and versatile material for creating various components. Their use ensures the reliability and durability of power generation equipment, enabling efficient and uninterrupted power generation.
Q:How do steel billets contribute to the overall cost-effectiveness of a structure?
Steel billets contribute to the overall cost-effectiveness of a structure due to their versatility and efficiency in construction. These pre-formed, semi-finished steel products can be easily shaped and transformed into various components, reducing the need for extensive machining and fabrication processes. Their strength and durability ensure long-term stability and low maintenance costs, while their high recyclability promotes sustainability and reduces material waste. Additionally, the standardized sizes and consistent quality of steel billets facilitate efficient production and shorter construction timelines, ultimately leading to cost savings for building projects.
Q:How are steel billets inspected for surface finish?
Steel billets are typically inspected for surface finish using visual inspection methods, such as the naked eye or with the aid of magnifying devices. The surface is examined for any defects, such as cracks, scratches, pits, or any irregularities that may affect the quality of the steel. Additionally, the billets may also undergo non-destructive testing techniques, such as ultrasonic testing or magnetic particle inspection, to further ensure the absence of any hidden flaws in the surface finish.
Q:What are the different heat treatment processes applied to steel billets?
There are several different heat treatment processes applied to steel billets, including annealing, normalizing, quenching, tempering, and case hardening. Annealing involves heating the steel to a specific temperature and then slowly cooling it to relieve internal stresses and improve its machinability. Normalizing is similar to annealing, but the steel is cooled in still air instead of a controlled environment. Quenching involves rapidly cooling the steel to harden it, typically by immersing it in a liquid or oil. Tempering is a process that follows quenching, where the steel is reheated to a specific temperature and then cooled again to enhance its toughness and reduce brittleness. Case hardening is a process where the surface of the steel is hardened while the core remains relatively softer, usually through the addition of carbon or nitrogen.

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