condensing apparatus

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Product Description:

1.Product Description:

Condenser is a high-efficient heatexchanging equipment used in alcohol, solvent, food ferment, pharmaceutical,petrochemical, refrigeration, organic chemistry, metallurgical industry,suitable for convection heat transfer of liquidtoliquid,gas to gas, gas to liquid. Condenser is made of carbon steel andstainless steel.

2.New Technology Description:

Five-ColumnThree-Effect Distillation Process

Our company designs and manufactures latestFive-ColumnThree-Effect Distillation equipment.This new process is promoted on the basisof traditional five-column differential-pressure column and mainly used forsuper-fine alcohol production.

The key of this process is the heatingmethods,the steam heats one column directly andtransfers theheat to other 4 columnsto achieve three-effect thermal couplingand energy-saving effects.

In terms of electricityefficiency, it can save 50% electricity and avoid the repairing ofcirculating pumps and also extend the working life of there-boilers.

Energy Consumption & Quality Indicator Table forSuper-fine Alcohol

No.

Item

Unit

Traditional Process

New Process

1

耗汽量Steam Consumption

t/t

3.0

2.3

2

色度Colority

No.

9.5

8

3

乙醇 Alcohol

%v/v

95.5

96.5

4

硫酸试验Sulfuric Acid Test

No.

70

9

5

醛(以乙醛计)Aldehyde (as acetaldehyde)

mg/l

28

2

6

甲醇Methanol

mg/l

18

3

7

正丙醇n-propyl alcohol

mg/l

15

2

8

异丁醇+异戊醇Isobutanol+isoamylol

g/l

27.5

2

9

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

9

10

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

16

11

不挥发物Nonvolatile matter

mg/l

23

12

12

重金属(以Pb计)Heavy metal

mg/l

0.65

0.4

13

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

2

Double-Mash-Column Three-Effect Distillation Process

This process applies to the production ofgeneral-grade alcohol& fuel ethanol, and it was awarded Chinese nationalpatent, it is the onlysuccessfulapplicationof doublemash column & three-effect in the world,whichproduces general-grade alcohol.

This process is composed by mash column,rectification column and composite column. The composite column functions asmash column and rectification column.

The key of this process is the heatingmethods: the steam heats one column directly andtransfers the heat to other 2 columns to achieve three-effect thermal couplingand energy-saving effects.

The advantage of this process is energy-saving;itsaves over 40% steam

Energy Consumption & Quality Indicator Table for General-Grade Alcohol

No.

Item

Unit

Traditional  Process

New Process

1

耗电量Electricity  Consumption

kwh/t

15

20

2

耗汽量Steam  Consumption

t/t

2.3

1.4

3

耗水量Water  Consumption

t/t

7

5

4

色度Colority

No.

9.5

8

5

乙醇 Alcohol

%v/v

95.5

95.5

6

硫酸试验Sulfuric Acid  Test

No.

70

55

7

Aldehyde (as acetaldehyde)

mg/l

28

25

8

甲醇Methanol

mg/l

100

55

9

正丙醇n-propyl alcohol

mg/l

75

35

10

异丁醇+异戊醇Isobutanol+isoamylol

mg/l

27.5

26

11

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

18

12

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

20

13

不挥发物Nonvolatile matter

mg/l

23

21

14

重金属(以Pb计)Heavy metal

mg/l

0.65

0.5

15

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

3

3. Production Capability

1.       Our company was established in the 1950s,designed and manufactured the first stainlesssteel distillation column in China.

2.       Our company can produce6 full sets of equipment (including crushing section, liquefyingsaccharification section, fermentation section, distillation section and DDGSsection) in a

month.

3.       Among 16 production workshops,3 workshops arefor mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshopsare for assembling & welding.

4.       We own advanced machining equipment and producttesting equipment.

4. Designed capability

1). We own Design License of SpecialEquipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class;Design License of Special Equipment GC Class.

2).Our company achieves more than 20 patentcertificates on distillation, DDGS, and other fields.

3). Ourcompany owns ASME certification, ISO 9001 Quality System Certification, ISO14001 Environmental Management System Certification & GB/T28001Occupational Health and Safety Management System Certification

5. After-sales Service

1).Our company can provide a sophisticatedproduct after-sale service and can ensure the implementation, maintenance andcommission of projects.

2). We can reach the project site afterreceiving the user’s notification.

6.Package & Transport

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Q:steel is used in domestic heating systems (UK) what is the long and short term perfomance?
It depends on what type of system you are asking about and which component are in question. My system has a air handler that contains the air blower, furnace heater exchanger and burners and the evaporator coil for the air conditioning system. The exterior case is steel and is still in good condition after 35 years of service. The burners have been replaced on at about 35 years of service due to corrosion. The heat exchanger developed cracks after about 10 years of service and was replaced. The evaporator coil is a combination of copper and aluminum. It was replaced after 10 years of service. If one has a hot water heating system, there is a different set of problems and I have no experience with that type of system. The same goes for steam heat.
Q:Can someone please explain to me in simple terms how heat exchangers might be used to cool food?
Cool relative to what? - hot food cooled to room temperature could involve collecting the heat from the surface it is laid on by using liquid or by passing air over it and taking the warmed liquid/air off to a heat exchanger to have the hear removed without exposing the food to the passing dusty/dirty/germ-laden air. Cooling food below room temperature requires a bucket of ice or some kind of refrigeration cycle which almost automatically includes one heat exchanger in the cycle and could include a second used as above.
Q:If the fan of a force heat unit does not turn on when the heat is supposed to turn on, will the gas heater...?
You may have a bad capacitor,many units use a dual purpose one that powers both the fan and the compressor. Much of the time when these fail the ends will pop up like a bad can of beans.Other times oil will run out of them. This is a silver round can type thing with wires coming out the top.It is in the electrical panel on your outside unit.Be care full not to touch the wires or terminals it can shock you.Pull the disconnect to the ac before servicing. Most ac or appliance shops have these ,cost 10 to 15 dollars.MORE INFO. If the drain was the problem you would not hear a hum as it would not send power to the outside unit.The capacitor terminals are marked with letters,make a drawing of what color wire goes where.Again remember to turn off or pull the disconnect,the box on the side of your house close to the a-c.unit.Use plastic handle needle nose pliers to remove wire's and do not touch the terminals on the capacitor after removing it can still shock you.Take this to the appliance shop and they will have one and can give advice.This is the most probable cause.The other less likely causes will require an hvac tech to repair.
Q:does anyone know why a 2002 ford taurus would not thrwow any heat.checked the radiator and changed the thermos
check your heat exchanger and see if the plug has come loose or see if the heater hose is plugged
Q:how can i reduce the temperature of hot water flowing through a pipe without using heat exchange?
We are using a truck radiator, an axial flow fan(1/3 hp), a 300 liter buffer tank, a 1/2 hp hot water centrifugal pump, and an old British Railways non-rusting formulation for the coolant for a similar purpose for a 24 KW water distilling plant. This has been working for years without any breakdown. We have since been duplicating this wherever needed. Incidentally the water for condenser cooling need not be very cold. Our inlet temperature is about 60 deg C and the out let about 75 to 80.
Q:Thermodynamics I (Heat Exchanger)?
Q:Will closing some of the furnace heating vents save money?
You are absolutely correct and your furnace specialist is mistaken. As long as you keep the vents nearest to the thermostat wide open, you will save money. As far as overheating and causing damage, I could run you through the relief calculations, but it is unnecessary. The upper limit on you stack switch is designed for that possibility. It will protect you from damaging your heat exchanger. My three bedroom house has the vents in two bedrooms that are closed and sealed with duct tape. The vent in two of the bathrooms are half closed and a vent in the kitchen is 3/4 closed. It has been this way since the kids moved out seven years ago. We have continually lowered the amount of energy we use in the house by being vigilant to wastefulness. My bride of 17 years and I take joy in reducing our energy use.
Q:Different Types of Fluids used in Heat Exchangers?
The specific heat of water is hard to beat. Unless temperatures are REAL extreme, just add glycol.
Q:hi guys...i need some help here....About Heat Exchanger?
You have the most simple and complicated heat exchanger in your body, guess what !!!!, it is built inside your nose, check that with your ENT Dr.
Q:how can i calculate convecting heat transfer coefficient for 1 shell pass ,4 tube pass heat exchanger ?
Use book Heat Mass Transfer by Kern and TEMA Code( Tubular Exchanger Manufatureres Asso.).

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