• Spiral plate heat exchanger(Detachable) System 1
  • Spiral plate heat exchanger(Detachable) System 2
  • Spiral plate heat exchanger(Detachable) System 3
  • Spiral plate heat exchanger(Detachable) System 4
Spiral plate heat exchanger(Detachable)

Spiral plate heat exchanger(Detachable)

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1.Product Description:

The spiralplate heat exchanger is a high-efficient heat exchanging equipment used inalcohol, solvent, food ferment, pharmaceutical, petrochemical, refrigeration,organic chemistry, metallurgical industry, suitable for convection heattransfer of liquidtoliquid,gas to gas, gas to liquid.

The spiralplate heat exchanger comprises detachable and nondetachable exchanger. Thespiral plate heat exchanger is made of carbon steel and stainless steel.

The argument list of carbon steel spiral plate heat exchanger

公称换热面积m2

通道间距m2

计算换热面积m2

流速1m/sec时处理量m3/h

接管公称直径dg

     

     (kg)

I6T       II6T

40

10

40.9

20.9

80

I6.II6T40-0.6/1200-10

1730

2772

14

42.3

39.3

100

I6.II6T40-0.8/1200-14

1843

2835

18

44.9

63.5

125

I6.II6T40-1.0/1200-18

2069

3061

50

10

50.2

35.3

100

I6.II6T50-1.0/1000-10

2334

3070

14

53.2

49.4

125

I6.II6T40-1.0/1200-14

2408

3400

18

54.0

76.3

125

I6.II6T40-1.2/1200-18

2430

3422

60

10

60.8

20.9

80

I6.II6T60-0.6/1400-10

2673

4231

14

60.7

39.3

100

I6.II6T60-0.8/1400-14

2750

4308

18

61.6

63.5

125

I6.II6T60-1.0/1400-18

3097

4655

80

10

81.4

28.1

100

I6.II6T60-1.0/1400-10

3365

4923

14

80.6

39.3

100

I6.II6T80-0.8/1600-14

3445

5796

18

82.0

63.5

125

I6.II6T80-1.0/1600-18

3682

6033

100

10

101.4

28.1

100

I6.II6T100-1.0/1600-10

4250

6601

14

101.8

49.4

125

I6.II6T100-1.0/1600-14

4390

6741

18

108.2

76.3

125

I6.II6T100-1.2/1600-18

4460

6811

120

14

121.5

42.5

125

I6.II6T120-1.2/1700-14

5130

7718

18

120.0

59.4

125

I6.II6T120-1.2/1800-18

5250

7960

130

14

130.5

32.5

125

I6.II6T130-1.2/1800-14

5570

8280

18

131.0

49.4

125

I6.II6T130-1.2/1900-18

5700

9005

2.New Technology Description:

Five-ColumnThree-Effect Distillation Process

Our company designs and manufactures latestFive-ColumnThree-Effect Distillation equipment.This new process is promoted on the basisof traditional five-column differential-pressure column and mainly used forsuper-fine alcohol production.

The key of this process is the heatingmethods,the steam heats one column directly andtransfers theheat to other 4 columnsto achieve three-effect thermal couplingand energy-saving effects.

In terms of electricityefficiency, it can save 50% electricity and avoid the repairing ofcirculating pumps and also extend the working life of there-boilers.

Energy Consumption & Quality Indicator Table forSuper-fine Alcohol

No.

Item

Unit

Traditional Process

New Process

1

耗汽量Steam Consumption

t/t

3.0

2.3

2

色度Colority

No.

9.5

8

3

乙醇 Alcohol

%v/v

95.5

96.5

4

硫酸试验Sulfuric Acid Test

No.

70

9

5

醛(以乙醛计)Aldehyde (as acetaldehyde)

mg/l

28

2

6

甲醇Methanol

mg/l

18

3

7

正丙醇n-propyl alcohol

mg/l

15

2

8

异丁醇+异戊醇Isobutanol+isoamylol

g/l

27.5

2

9

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

9

10

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

16

11

不挥发物Nonvolatile matter

mg/l

23

12

12

重金属(以Pb计)Heavy metal

mg/l

0.65

0.4

13

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

2

Double-Mash-Column Three-Effect Distillation Process

This process applies to the production ofgeneral-grade alcohol& fuel ethanol, and it was awarded Chinese nationalpatent, it is the onlysuccessfulapplicationof doublemash column & three-effect in the world,whichproduces general-grade alcohol.

This process is composed by mash column,rectification column and composite column. The composite column functions asmash column and rectification column.

The key of this process is the heatingmethods: the steam heats one column directly andtransfers the heat to other 2 columns to achieve three-effect thermal couplingand energy-saving effects.

The advantage of this process is energy-saving;itsaves over 40% steam

Energy Consumption & Quality Indicator Table for General-Grade Alcohol

No.

Item

Unit

Traditional  Process

New Process

1

耗电量Electricity  Consumption

kwh/t

15

20

2

耗汽量Steam  Consumption

t/t

2.3

1.4

3

耗水量Water  Consumption

t/t

7

5

4

色度Colority

No.

9.5

8

5

乙醇 Alcohol

%v/v

95.5

95.5

6

硫酸试验Sulfuric Acid  Test

No.

70

55

7

Aldehyde (as acetaldehyde)

mg/l

28

25

8

甲醇Methanol

mg/l

100

55

9

正丙醇n-propyl alcohol

mg/l

75

35

10

异丁醇+异戊醇Isobutanol+isoamylol

mg/l

27.5

26

11

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

18

12

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

20

13

不挥发物Nonvolatile matter

mg/l

23

21

14

重金属(以Pb计)Heavy metal

mg/l

0.65

0.5

15

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

3

3. Production Capability

1.       Our company was established in the 1950s,designed and manufactured the first stainlesssteel distillation column in China.

2.       Our company can produce6 full sets of equipment (including crushing section, liquefyingsaccharification section, fermentation section, distillation section and DDGSsection) in a

month.

3.       Among 16 production workshops,3 workshops arefor mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshopsare for assembling & welding.

4.       We own advanced machining equipment and producttesting equipment.

4. Designed capability

1). We own Design License of SpecialEquipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class;Design License of Special Equipment GC

Class.

2).Our company achieves more than 20 patentcertificates on distillation, DDGS, and other fields.

3). Ourcompany owns ASME certification, ISO 9001 Quality System Certification, ISO14001 Environmental Management System Certification & GB/T28001Occupational Health and Safety

Management System Certification

5. After-sales Service

1).Our company can provide a sophisticatedproduct after-sale service and can ensure the implementation, maintenance andcommission of projects.

2). We can reach the project site afterreceiving the user’s notification.

6.Package & Transport

Q: Is it important to have done? Do you have to do it every year?Does just vaccuuming it out take care of it all? and how much should I expect to pay?
Let's look at it this way...your unit can have a base price of $1200 dollars. A good tech will charge maybe $150 dollars to service, ie; check for gas leaks,coil, rust, hardwire connections, efficiency, etc. If a problem is not found and corrected, you could ruin the system and have to replace, or worst case, succumb to Co2 poisoning. (I see a lot of this in my job, as some people don't even change a filter yearly, much less monthly...bad move. The last client paid $8000 to replace his system.)Either way, a better bet to prevent rather than fix. My HVAC system has lasted well for 30 years and I have it checked twice a year and updated to be as efficient as possible. Because I am a good customer, the company gives me a great rate.
Q: We have a Worcester 24i junior boiler for our gas heating/water.A few weeks ago the entire town lost water pressure for a day. Since then the boiler only heats the water if the central heating is on.Now it's stopped heating water ever when the central heating is on. The pressure is 1.5 bar, the radiators have all been bled recently, we've read a mission questions like this but with no solution.The quot;reset buttonquot; is, according to the manufacturer, on the top of the boiler at the left, there's nothing there!I do not have boiler cover.
i cant help you but if noone else answers your question or their answers dont work, you may have to bite the bullet and call a repair man.
Q: what is backflush in a heat exchanger...describe?
Edited Backflushing is to reverse the direction of water flow through the unit, usually through the tubes of a shell and tube heat exchanger (the most common type). This is done to reduce fouling which is the build-up of contamination (dirt) clinging to the inside walls of those tubes when non-treated water is used such as river or lake water. Fouling will both impair flow and reduce heat transfer. Special purpose transfer (4-way) valves are commonly employed to affect the flow reversal. When the backflush is employed, the exiting water will be dirty until the loose material has been removed while the unit stays in service. The flow is often reversed back and forth several times. High tube velocities tend to run cleaner by sweeping the material along, but there are less desirable long term effects of high velocity. When I put in a back flush design I provided for opening or bypassing of the water flow control valve to achieve the temporary fast rinse. The performance of the heat exchanger is monitored and when back flushing is no longer effective, a system shutdown for exposed -tube (or exposed plate and frame surace) cleaning must be employed. There have been auxiliary cleaning systems where a short brush is inserted into each tube and a cage is attached to the ends of each tube. When the flow is reversed the brushes traverse the tubes, automatically cleaning the inside walls. These eventually fail if algae of other aquatic growths are present.
Q: How to calculate fin pitch on a fin and tube heat exchanger ?
Scroll down to Geometric Parameters for the formula.
Q: how to improve efficiencies shell and tube heat exchanger?
Please add details. Sheesh, are you building or repairing a time MACHINE or something?
Q: This link provides info on the geothermal heat exhchanger system. Can anyone explain to me how heat is extraced from the house during the cooling process??
well u see, its very simple, blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah blah, and that is how heat is extracted from the house during the cooling process.
Q: I don't have a hot water heater, the hot water comes directly from the furnace. The pressure from the cold side of the faucets is fine, but terrible from the hot side. This is all the faucets in the house. Help please? Thanks in advance.
I'm guessing you have some sort of boiler system. Have you tried draining it out at all? Many times it can get clogged with sediment and other deposits that can clog up the system. The hot water may be under pressure so be very careful. If you don't know how to do it, call a professional or call a friend that can do it for you.
Q: What is immersion coil heat exchanger?
This heat exchanger is the metal pipe bent into a variety of containers and the shape of the corresponding,
Q: Here's the situation:We have two heating units in a single level house. One heats the den, kitchen, living room, dining room and two baths. The other unit heats the 4 bedrooms and one master bath. Return #1 is in the den beside the hallway. Return #2 is in the same hallway centered among the doors to the bedrooms. For Unit #2 the vents to the master bedroom and bath are closed. The vents in the other three bedrooms are open. Only one of these bedrooms is being used. It's my mom's who leaves her door closed all the time.My mom says we are wasting money heating the two empty bedrooms. I say we have to leave them open so the unit will get circulated air. If I close off the two empty bedrooms, the only one with an active heat vent has the doors closed which will cause the unit to run unnecessarily costing even more money.I say both units have to be running.So who's right????????
I will completely agree with GG You will have more flow in other vents causing other rooms to heat quicker. The more you can shut down the better. But do not shut down rooms with water in them on very cold days or you could be out a very much larger bill due to freezing.
Q: This is a residential 80,000 BTU 95% efficient High Boy Carrier forced air furnace with a condensing heat exchanger.
too high to estimate

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