• DUCTILE IRON PIPES C Class DN300 System 1
  • DUCTILE IRON PIPES C Class DN300 System 2
DUCTILE IRON PIPES C Class DN300

DUCTILE IRON PIPES C Class DN300

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:What is the maximum temperature that ductile iron pipes can handle?
The maximum temperature that ductile iron pipes can handle depends on various factors such as the specific grade of ductile iron, the specific application, and the duration of exposure to elevated temperatures. Generally, ductile iron pipes have a maximum recommended operating temperature of around 400-450 degrees Fahrenheit (205-232 degrees Celsius). However, it is important to consult the manufacturer's specifications and guidelines for the specific product being used as different grades and manufacturers may have slightly different temperature limits. It is also crucial to consider the thermal expansion and contraction characteristics of ductile iron pipes to avoid any potential issues in high-temperature environments.
Q:Can ductile iron pipes be used for oil and gas pipelines?
Yes, ductile iron pipes can be used for oil and gas pipelines. Ductile iron is known for its durability, strength, and corrosion resistance, making it suitable for transporting oil and gas. Its high tensile strength and ability to withstand pressure and extreme temperatures make it a reliable choice for these applications.
Q:What is the typical diameter range of ductile iron pipes?
The typical diameter range of ductile iron pipes is between 4 inches and 64 inches.
Q:Is the crankshaft material forged or ductile iron?
Nodular cast iron, cast iron, forged steel crankshaft are used in the three. There are 3 kinds of axes in our company
Q:How can the internal and external walls of ductile iron pipes be protected from corrosion?
Internal walls can be painted anti-corrosion paint, exterior anti-corrosion can choose to paint, but also useful anti-corrosion tape, or do 3PE anti-corrosion, look at your anti-corrosion requirements, cost budget and other construction objective conditions.
Q:What are the typical joint restraint requirements for ductile iron pipes in seismic zones?
Ductile iron pipes in seismic zones require joint restraints to guarantee structural integrity and prevent displacement or separation during seismic events. These requirements are essential for maintaining the functionality and reliability of the pipeline system. In seismic zones, one common joint restraint requirement for ductile iron pipes is the utilization of flexible or mechanical joint systems. Flexible joints, like rubber gasket joints, are capable of absorbing and accommodating seismic movement. These joints allow for axial movement, angular deflection, and pipe expansion/contraction, thereby reducing the likelihood of pipe failure or damage. Another crucial requirement involves employing adequate anchoring systems to secure the pipes to surrounding structures or embed them in concrete thrust blocks. This prevents excessive movement or displacement during seismic events. Anchoring systems help distribute earthquake forces and minimize the risk of pipe separation or breakage. Moreover, seismic design standards often necessitate the use of seismic restraints, such as seismic joint restraints or bracing systems, to further enhance the stability and integrity of ductile iron pipes. These restraints restrict pipe movement in specific directions, thereby reducing potential damage and preserving overall system performance. It is important to acknowledge that specific joint restraint requirements for ductile iron pipes in seismic zones may vary based on local building codes, seismic activity levels, and engineering considerations. To ensure compliance with necessary seismic resistance requirements, it is crucial to consult relevant regulations and work with experienced professionals during the design and installation process.
Q:Is the ambient temperature at minus 20 degrees better with grey cast iron or ductile iron?
Ductile iron castings have been used in almost all major industries. These departments require high strength, plasticity, toughness, wear resistance, and resistance to ductile iron
Q:Are ductile iron pipes suitable for underground storage tanks?
Ductile iron pipes are indeed suitable for underground storage tanks. Ductile iron is a strong and durable material that is highly resistant to corrosion and can withstand the pressure and weight of being buried underground. These pipes are widely used in various underground applications, including water and sewage systems, as they have excellent tensile strength and can handle both internal and external loads. Moreover, ductile iron pipes have a long service life, often exceeding 100 years, making them a reliable choice for underground storage tanks. They are also resistant to ground movement and can adapt to soil settling or shifting, ensuring the integrity and stability of the storage tank system. Additionally, ductile iron pipes provide excellent flow characteristics due to their smooth internal surface, preventing the accumulation of debris or sediment that could potentially clog the system. This makes them an ideal choice for storing various liquids or substances. Overall, the strength, durability, corrosion resistance, and long service life of ductile iron pipes make them a suitable and reliable option for underground storage tanks.
Q:Can ductile iron pipes be used for water main extensions?
Water main extensions can utilize ductile iron pipes. These pipes are recognized for their robustness and longevity, making them a fitting option for extending water mains. They possess the capability of withstanding high pressure and resisting corrosion, essential for guaranteeing the durability and dependability of the water distribution system. Moreover, ductile iron pipes have a sleek interior surface, minimizing friction and enhancing the efficiency of water flow. In general, due to their favorable mechanical properties and capacity to withstand the demands of water distribution systems, ductile iron pipes are commonly employed in water infrastructure projects, including water main extensions.
Q:What is the typical weight of ductile iron pipes?
The typical weight of ductile iron pipes can vary depending on the size and specifications, but they generally range from a few hundred pounds to several thousand pounds per linear foot.

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