AAC Production Line

Item       Description   Remarks

1     A raw material processing      

1.1  fly ash processing (grinding of fly ash)  

1.2  fly ash hopper     1

1.3  fly ash conveyor belt  1

2     fly ash slurrying process  

2.1  fly ash slurrying machine (including the shell and mixer) 1

2.2  transitional slurry tank mixer (pool is concrete structure)  2

2.3   fly ash slurry storage mixing tank (housing)      2

2.4  fly ash slurry storage mixing tank mixer       2

2.5  waste storage mixing tank (housing)     1

2.6  waste stored in stirred tank mixer   1

2.7  Pneumatic butterfly valve 2

2.8  manual butterfly  4

2.9  manual butterfly  5

2.1  slurry pump (liquid, 2.1 m deep)     3

3     ingredients slurrying process  

3.1  fly ash slurry scale (including metering tank)      1

3.2  Lime, cement accumulation (including metering tank)      1

3.3  aluminum powder mixer   1

3.4  lime cement screw conveyor    2

3.6  casting inverter car ferry   1

4     the mold box and the mold bottom plate      

4.1  mold box      20

4.2  mold bottom plate      140

5     Lifting handling and group mode       

5.1  Flip crane     1

5.2  hydraulic flip spreader (including the hydraulic station)   1

5.3  care billet crane   1

5.4  prop blank spreader (including hydraulic station)      1

5.5  backplane return system    15

5.6  mold box movement system    5

6     cutting process    

6.1  level cutting machine 1

6.2  interspersed with vertical cutting machine   1

6.3  cutting inverter level moving car    1

6.4  air compressor     1

6.5  waste suction hood    1

6.6  waste recycling mixer 1

7     autoclave curing process  

7.1  prop blank car     60

7.2  mobile windlass  2

7.3  steering wheel     12

8     control system     

8.1  electric control cabinet      1

9     lime process  

9.1  The lime hopper (vibrator ZG405)  1

9.2  jaw crusher   1

9.3  bucket elevator 1 1

9.4  The electromagnetic vibrating feeder    1

9.5  Raymond (host) with the dust collector equipment   1

9.6  bucket elevator 2 1

10   dosing Floor        

10.1       casting floor (customer self-built)   1

10.2       cement silo   1

10.3       Lime positions     1

Classifications of AAC production line equipment:

(1)By products: Annual output of 20000 cubic meters, 50000 cubic meters, 100000 cubic meters,  150000 cubic meters,  200000 cubic meters,  300000 cubic meters.

(2)By crafts: The ground turning cutting process, the air turning cutting process

(3)By materials: Fly ash aerated concrete production line, Sand aerated concrete production line, Slag aerated concrete production line.

Advantages of AAC block

 1. Consumes Fly ash, which is a big problem for thermal power plants to dispose. It is environment friendly, because of no need of burning.

 2. Higher strength, best thermal insulation & excellent sound absorption, vibration resistance compared to red bricks. The AAC product’s lightweight and easy workability means that is very quick to install on site and transportation with lesser brakeage.

 3. AAC blocks made walls can be left exposed (without Plaster) and gains strength over time. It saves structural cost by 35% and recycling of breakage, rejects also.

 4. AAC products are not affected by harsh climatic conditions and will not degrade under normal atmospheric conditions.

 5. AAC Block does not have any toxic substances or emit odors. Its production, management and disposal do not represent any health risks or damage to the environment. Its production process develops non-toxic gases.

 6. AAC blocks are bigger in size then conventional bricks, resulting in lesser number of joints. Less joints result in lesser quantity of mortar required, resulting in saving of mortar.