PET Preform Plastic Molds Injection PET Moulding Top Level

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Product Description:

 PET Preform Plastic Molds Injection PET Moulding  Top Level

he thickness and weight of moulds are in accordance with the tubes,these measurments will change in case the products ar  e improved.

 

 Productivity

 Fast cycling due to specially designed cooling circuits

 Part ejection sensors that monitor preform transfer to the take-off plate,improving cycle time

 Standard interchangeable mold components,replacement parts available within 24 hours

 Reliability

 Rugged design for long life

 Auxiliary tapers that reduce mold wear by pre-aligning the mold halves prior to the engagement of the neck ring tapers

 Roller cams actuate both the opening and closing actions on the thread splits

 Part quality

 Lowest cavity-to-cavity weight and dimensional variation as a result of best-in-class manufacturing machines and processes

 Water hoses that are manifolded at the bottom of the hot runner preform mould,eliminationg potential for water marks on preforms.

 

PET Preform Mould Main Components Specification and Advantages

Main component

Specification and Advantages.

Core

2316 steel from Sweden.

high quality special mould 

steel from sweden (HRC >45)

 gurantee 2 million shots

 without any maintenance

Neck

S136 steel from Sweden, HRC >60,

International standard screw neck.

Cavity

2316 steel from Sweden

Each cavity have an independent temperature controller.

Each cavity self-clamp independently, 

ensure mould concentricity. 0.05-0.06mm.

Body

P20 Steel material from Germany

 Hot runner plate

 

2344 Steel material from Germany

 

Slider Plate

wear-resistant copper

specially designed 

cooling circuits

Proper design reduce molding cycle time to 15 seconds( with proper

water chiller and injection machine) about 3-5 shots per minute

Hot runner design

make sure the high quality of preform products.

Heater

Anole Germany

valve gated design

 with Automatic drop

each cavity has its independent heating zone and temperature is measured 

by independent thermocouple.(advantages: easily avoid some problems 

such as white or draw bench on bottom).

Valve gated type without tail reduces labor force.

Precessed by high 

presion CNC 

machine and numerical 

control loathe machine

Lowest weight and dimensional variation

thickness between max. part and min. part

 is not more than 0.05mm make sure 

that every parts can match well.

 


 
Our Services

 

1. Can supply with both Mold  & Molded parts

 

2. Provide Milled Prototype Making, Mold Design, Mold Making, Mold Testing, Molding, Products assembly...services

 

3. With more than 25 years experience, all of works are done 100% in our factory in Taiwan!

 

4. Low volumes / Small orders are welcome! Please contact us to discuss case by case. 

 

5. Accept only OEM / ODM / Customer Projects. We do not have any existing molds for sell.

 

6. Mold building lead time: Around 40-50 days, with 1st Mold trialing report and Mold trailing samples  

 

     

Product Description

  

 

Plastic materials:

PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PBT+GF30%...etc.

Other materials:

Rubber, Silicone rubber, LSR, aluminum, zinc...Metal...etc.

Quality:

ROSH and SGS standard

Feature:

Non marking and Non flash

Size:

According to your drawing

Color, Quantity, Unit price, Tooling cost, Tooling size:

To be discussed

Mold structure:

Injection Mould, Plastic Mold, Overmould, 2k mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold, Collapsible Core Mold, Die Sets, Compression Mold, Cold runner system LSR Mold,…etc.

Mould Base:

HASCO standard, European standard, World standard

Mould Base Material:

LKM, FUTA, HASCO, DME, etc. or as per customer’s requirement.

Surface Finish:

Texture (MT standard), high gloss polishing

Finish:

Mirror finish etc.

Cavity / Core steel:

P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 etc.

Cavity:

Single cavity, Muti Cavity, based on customer’s requirement.

Hot / Cold Runner:

HUSKY, INCOE, YUDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand…etc.

Mould Life:

1,000 to 1,000,000 shots

(according to your working environment)

Design & Program Softwares:

CAD, CAM, CAE, Pro-E, Solid works…etc.

Equipments:

High speed CNC, standard CNC, EDM, Wire Cutting, Grinder, Plastic Injection Molding Machine for testing mold from 50-3000T available.

Package:

Standard exported wooden box packed, fumigation process (upon required)

Mold building lead time:

T1, 40~50 days, parts measurement report (upon required).

Annual production:

250 sets of mold

 

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Remaining: 4000 characters

- Self introduction

- Required specifications

- Inquire about price/MOQ

Q:What are the main problems of the mold?
You're talking about a broad mold. Most molds now refer to steel moulds (ordinary die casting molds, plastic moulds, stamping molds) Of course plastic wood sand can be used in a broad sense The molds (moon cakes and pastries) made of food are made of wood Cast iron is a lot of sand
Q:What is the difference between a large water inlet and a thin nozzle?
Simply put, the large water mouth is a two-plate mold, and the water port is three plates. Simply say: the big water mouth is two plate molds, the small water mouth is three plank model, two is only the difference one scraper board. The thin water mouth is: more than a big water mouth to push a board. 9, the sex limited gate (gate) : advantage: fast filling, pressure is small, feeding capability is strong, suitable for high viscosity, illiquid plastic, less pressure loss. Disadvantages: sealing water the long, slow cycles, internal stress, Influence on the plastic parts is big, difficult to remove. Restrictive gate (gate) : advantage: shear, friction, viscosity, easy filling, texture clear fast cycle efficiency, reduce internal stress, prevent deformation, less influence on product
Q:How do you get the putty on the die?
The putty has formed a plastic membrane, which can be cleaned by the use of an edible alkali.
Q:Make cell phone lens what mould material is best! ?
Use the S136 vacuum to make sure you're talking. Besides the quality of the material, the polishing process is also very heavy, the material will be burned with orange peel
Q:What is the role of the guide in the mould
The "guide column" in the mould is also called "guide column".I hope my answer will help you
Q:Is the stainless steel bowl replaceable in the oven?
I had been sitting in a stainless steel basin for several times, and now I wonder why I spent so much money on the molds, which was much cheaper, a ten-inch dish of ten dollars.
Q:The role of the die positioning ring
The function of the die positioning ring is to make the injection molding machine on the die, to ensure that the sprue of the die is in line with the injection molding machine nozzle position level and complete coincidence
Q:How many types of molds? Please help me out!
Die, forging die, stamping die, aluminum casting (casting) using the block, wax mold, plastic mold, metal mould, plastic forming with modeling profile (profile), pressure molding die, glass blowing blowing mould,... This is for use. Cold/hot mold; This is divided by temperature. There is steel die, aluminum die, hard alloy mold; There are wood, sand and wax models; With a plastic mould; This is part of the material that makes the mold. There is a one-off model, multiple sex dies; Permanent model This is from the service life. There are mechanical moulds, space moulds, plastic moulds, building dies, and... This is part of the industry. There can be other calls, there is no uniform rule.
Q:Make the mold with the dough
Theoretically possible, but be aware of the following points: When taking the true model out, try to avoid the distortion of the internal cavity of the dough. The deformation of the cavity directly affects the later production accuracy.
Q:Would you please tell me what the difference in the mold Tooling and mold
To figure out the difference, first of all to its source. Why some get tooling, mold, this is because the mold itself, it does not belong to an industry, he is just a tool production corresponding products, regardless of the quality system, you can pay attention to, die mold is out of place in the formal product, but with the identity of the jig, so called tooling, also can saying is the floorboard of the plastic mold and metal mold. So when is your foreign customers have the size of the company, said its engineers mold most with tooling, mould = mold is a kind of English writing, is a kind of American writing, usually refers to the plastic mold die is the only general hardware mold,

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