Steel Tile Roll Forming Machine in Good Shape

Steel Tile Roll Forming Machine in Good Shape System 1

Steel Tile Roll Forming Machine in Good Shape

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Loading Port:: Tianjin

Payment Terms:: TT OR LC

Min Order Qty:: 1 pc

Supply Capability:: 100 pc/month

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STEEL TILE ROLL FORMING MACHINE

1.Structure of steel tile roll forming machine：

Steel tile roll forming machine consists of feeding, forming, after forming cutting production of color plate smooth appearance beautiful appearances, uniform lacquer veins, high strength, durable, widely used in industrial and civil buildings, such as workshop, warehouse, gymnasium, exhibition halls, theaters and other surface and wall.

2.Main Features of the steel tile roll forming machine：

The tile roll forming machine has the advantages of good corrosion resistance, colorful, beautiful appearance, convenient processing molding and the advantages of the the original strength of the steel plate and the cost is low.

First generation and second generation "automatic moulding color tile equipment" adopt "swinging cylinder driving sliding table", "swinging cylinder" belong to "moulded caigang watts equipment" is "extremely fragile" in accessories, if the forming speed is too fast, cause a large sliding table shock, buffer vibration easily, cause the tiles have crack, is the first and the second generation "stubborn" in the color tile equipment. So the fastest forming up to 6 pieces per minute.

3.Steel tile roll forming machine Images

Steel Tile Roll Forming Machine in Good Shape

4.Steel tile roll forming machine Specification

Steel tile roll forming machine has a lot of parameters to set, by using the text screen or touch screen setting. Parameter setting, which has two kinds of equipment parameters and user setting.

Equipment parameters: single pulse length, impulse, molding, molding time, cutter and so on.

User parameters: the number, length, pitch, the first section, small section, section number, preloading and so on.

Main moter power 5.5KW

Hydraulic station power 4KW

Hydraulic oil pump CB-E310

Sprocket P-25.4

Roller station 13

Yield strength 32MPa

Diameter of principal axis 90MM

Material of roller 45#steel hard chrome plating

Processing speed 10-15m/min

Thickness 0.3-1.2 mm

Installation dimension about(L*W*H) 7.5*1.3*1.5M

Total weight 4.2T

Equipment parts includes:roll forming system, hydraulic system, PLC frequency conversion control system, counter, cutting system,decoiler .

5.FAQ

We have organized several common questions for our clients，may help you sincerely：

1. What’s your machine installation & commissioning, training:

1or2 technicians will be dispatched to Buyer’s plant for installation & commissioning. Work period: in 5 days. The expense of round trip tickets, accommodation, safety and interpretation shall be covered by Buyer, additional pay allowance to the technicians.

2. Can you make machine according to my design?

Yes, we have experienced technical team to work out the suitable design for you and confirm with you until you agree.

3. What is the warranty for our machine?

We have one year guarantee, and provide whole life's technical support.

4.Is the machine automatic?

Yes, it can be manual and automatic.

Q:What are the different types of metallurgical property inspection methods used in metal casting machinery?: There are several different types of metallurgical property inspection methods used in metal casting machinery. These methods are essential for ensuring the quality and integrity of the cast metal components. Some of the most common inspection methods include: 1. Visual Inspection: This is the most basic form of inspection, where the surface of the cast components is visually examined for any defects, such as cracks, porosity, or surface imperfections. 2. Radiographic Inspection: This method involves using X-rays or gamma rays to penetrate the cast metal components. The resulting image allows inspectors to detect internal defects like voids, inclusions, or cracks. 3. Ultrasonic Inspection: Ultrasonic waves are used in this method to detect flaws or defects in the cast components. The waves are transmitted through the material, and any reflected waves indicate the presence of defects. 4. Magnetic Particle Inspection: This method uses magnetic fields to detect surface or near-surface defects in ferromagnetic materials. Magnetic particles are applied to the surface, and any discontinuities in the magnetic field indicate the presence of defects. 5. Liquid Penetrant Inspection: This method involves applying a liquid dye or fluorescent solution to the surface of the cast components. The liquid penetrates into any surface cracks or defects, and after a specified time, excess liquid is removed. Applying a developer reveals the presence of defects by making them visible. 6. Microscopic Examination: This method involves examining the microstructure of the cast components under a microscope. This allows inspectors to detect various metallurgical properties like grain size, phase distribution, and the presence of inclusions or impurities. 7. Tensile Testing: In this method, a sample is subjected to a controlled tensile force until it breaks. The resulting stress-strain curve provides information about the mechanical properties of the material, such as tensile strength, yield strength, and elongation. 8. Hardness Testing: This method determines the hardness of the cast components using various techniques like Rockwell, Brinell, or Vickers hardness testing. Hardness is an important property to assess material strength and wear resistance. 9. Chemical Analysis: Chemical analysis involves determining the chemical composition of the cast components. This is usually done through spectroscopic techniques like optical emission spectroscopy or X-ray fluorescence. It ensures that the material meets the required specifications. These inspection methods are typically used in combination to thoroughly evaluate the metallurgical properties of cast metal components. By employing these techniques, manufacturers can ensure the quality, reliability, and safety of the cast products.

Q:What are the different types of molds used in metal casting machinery?: There are several different types of molds used in metal casting machinery, each serving a specific purpose and offering unique advantages. 1. Sand Molds: Sand molds are the most commonly used type of molds in metal casting. They are made by compacting sand around a pattern or a replica of the desired metal part. Sand molds are versatile, cost-effective, and can be used for both small and large-scale production. 2. Shell Molds: Shell molds are created by coating a pattern with a mixture of sand and resin. This type of mold provides a smoother surface finish and better dimensional accuracy compared to sand molds. Shell molds are often used for producing complex parts with intricate details. 3. Investment (Lost Wax) Molds: Investment molds are made by creating a wax replica of the desired part and then encasing it in a ceramic shell. The wax is melted out, leaving a cavity that is then filled with molten metal. Investment molds are commonly used for producing high-precision and intricate parts, such as jewelry or dental prosthetics. 4. Permanent Molds: Permanent molds, also known as gravity or die-casting molds, are typically made of metal and can be used repeatedly. These molds are used in processes like die casting, where molten metal is poured into the mold under high pressure. Permanent molds offer excellent dimensional accuracy and can produce complex shapes with tight tolerances. 5. Ceramic Molds: Ceramic molds are made by pouring liquid ceramic slurry into a plaster mold. The slurry solidifies, and the plaster is removed, leaving behind a ceramic mold. Ceramic molds are often used for casting non-ferrous metals and alloys with high melting points, such as titanium or nickel-based superalloys. 6. Graphite Molds: Graphite molds are primarily used for casting non-ferrous metals, particularly in high-temperature applications. They are durable, heat-resistant, and can produce intricate parts with excellent surface finish. Graphite molds are commonly used in processes like continuous casting or electro-slag remelting. Overall, the choice of mold depends on factors such as the complexity of the part, desired surface finish, dimensional accuracy, and the type of metal being cast. Each mold type has its own advantages and limitations, and manufacturers select the appropriate mold based on their specific requirements.

Q:What are the different types of defects that can occur in metal casting machinery?: Metal casting machinery can experience various types of defects. Some of the commonly encountered defects are as follows: 1. Shrinkage: This defect arises when the metal cools and solidifies, leading to a decrease in volume. It may cause voids or cavities within the casting. 2. Porosity: Porosity refers to the presence of small voids or gas pockets in the metal casting. It can be a result of gases present in the molten metal or inadequate gating and venting systems. 3. Inclusions: Inclusions are foreign materials or impurities that become trapped in the casting during the metal pouring process. They can consist of oxides, slag, or particles of sand. 4. Cold shuts: Cold shuts occur when the molten metal fails to properly fuse during the casting process. This results in a visible line or seam on the casting's surface. 5. Misruns: Misruns happen when the molten metal does not completely fill the mold cavity, resulting in an unfinished casting. It can occur due to insufficient pouring temperature or inadequate gating and venting systems. 6. Runouts: Runouts occur when the molten metal flows out of the mold cavity before solidification is complete. This can lead to a deformed or incomplete casting. 7. Defects related to sand: These defects can include sand inclusions, sand wash, or sand burns. They arise when there is insufficient sand compaction, improper mold design, or excessive moisture in the sand. 8. Warping and distortion: Warping and distortion are defects that arise due to uneven cooling or inadequate support during the solidification process. This can result in a distorted or bent casting. 9. Surface roughness: Surface roughness refers to an uneven or rough surface finish on the casting. It can occur due to improper mold preparation, insufficient cooling, or inadequate gating and venting systems. 10. Dimensional inaccuracies: Dimensional inaccuracies occur when the final casting does not meet the desired specifications or tolerances. This can happen due to shrinkage, thermal expansion, or improper mold design. Identifying and addressing these defects is crucial to ensuring the quality and integrity of metal castings. Regular inspections, appropriate mold design, and effective process control can help minimize these defects in metal casting machinery.

Q:How are ceramic shells made for investment casting in metal casting machinery?: To produce ceramic shells for investment casting in metal casting machinery, a meticulous and detailed multi-step process is followed. Here's an overview of how these ceramic shells are created: 1. Pattern Generation: Initially, a wax or plastic pattern is crafted to replicate the desired metal part. This pattern is typically formed using injection molding or 3D printing techniques. 2. Assembly: Next, the patterns are affixed to a gating system comprising channels and sprues. These channels enable the flow of molten metal into the pattern and provide an escape route for gases during casting. 3. Shell Formation: The pattern assembly is immersed in a ceramic slurry, usually composed of colloidal silica or alumina. This slurry coats the pattern, creating a thin ceramic layer. This step is repeated several times, with each layer drying before the next dip. 4. Stucco Application: After achieving the desired number of layers, the ceramic-coated pattern is covered with a stucco material. This stucco is typically a mixture of ceramic particles like zircon or silica and a binder. The stucco adheres to the wet ceramic layer, resulting in a thicker and stronger shell. 5. Drying and Curing: Once the stucco coating is applied, the shell is allowed to dry and cure. This process hardens and strengthens the ceramic, ensuring its ability to withstand the high temperatures of casting. 6. De-waxing: After complete curing, the shell is heated to eliminate the wax or plastic pattern inside. This step is crucial as it creates a hollow space within the shell, which will later be filled with molten metal during casting. 7. Preheating: The ceramic shell is then preheated to remove any remaining moisture and enhance its resistance to thermal shock. 8. Metal Casting: The preheated ceramic shell is inserted into a metal casting machine. Molten metal, such as steel or aluminum, is poured into the shell through the gating system. The metal fills the cavity left by the removed pattern, taking its shape. 9. Cooling and Shell Removal: Once the molten metal solidifies, the entire assembly is allowed to cool. After cooling, the ceramic shell is broken off from the solidified metal, unveiling the finished cast part. In conclusion, the production of ceramic shells for investment casting in metal casting machinery demands precision, patience, and strict adherence to quality control measures. These ceramic shells, with their exceptional level of detail and dimensional accuracy, are indispensable in the metal casting industry.

Q:What are the different types of sand mixtures used in metal casting machinery?: Metal casting machinery utilizes various types of sand mixtures, each possessing its own unique attributes and applications. 1. The most widespread and frequently employed sand mixture in metal casting is known as Green Sand. It incorporates silica sand, clay, water, and additives. Moldable and possessing solid strength, Green Sand can be reused multiple times. It is versatile, suitable for casting a diverse array of metals and alloys. 2. Dry Sand, as its name suggests, lacks water in its composition. It is created by blending silica sand, clay, and other additives. Dry Sand is often utilized for larger castings with intricate shapes and details. Prior to casting, a pattern is necessary as it does not retain its shape well independently. 3. Loam Sand is a combination of sand, clay, and organic materials like straw or horse manure. It is employed in crafting large molds or cores for casting heavy and bulky objects. Loam Sand offers robust strength and stability, rendering it suitable for casting sizable engine blocks and similar components. 4. Facing Sand is specifically utilized for the mold or core's surface layer. Typically composed of high-quality silica sand with fine grains, it helps achieve a smooth and pristine casting surface, minimizing the need for additional finishing procedures. 5. Backing Sand is employed to fill the space behind the Facing Sand, providing support to the mold or core. Generally made from coarser sand with increased clay content, Backing Sand enhances the strength and stability of the mold or core during the casting process. 6. Chromite Sand is a specialized sand mixture containing chromium ore. It is employed in specific metal casting applications that require exceptional heat resistance and dimensional stability. Foundries casting stainless steel, high-alloy steel, and superalloys commonly utilize Chromite Sand. Ultimately, the selection of a sand mixture depends on factors such as the metal type, casting complexity, and desired surface finish. Different sand mixtures offer distinct properties and advantages, enabling metal casting machinery to generate a broad range of high-quality castings.

Q:Can metal casting machinery handle the production of castings with high precision?: Yes, metal casting machinery can handle the production of castings with high precision. Advanced casting technologies and modern machinery have greatly improved the precision and accuracy of metal casting processes. With the use of computer-aided design (CAD) and computer-aided manufacturing (CAM) technologies, manufacturers can now design intricate and complex geometries with high precision. Additionally, sophisticated casting machinery, such as high-pressure die casting machines and investment casting equipment, allow for the production of castings with tight tolerances and intricate details. Furthermore, advancements in process control, such as automated pouring systems and real-time monitoring, help ensure consistent and precise casting quality. The use of robotics and automation in metal casting also contributes to higher precision, as they can perform repetitive tasks with minimal variation. Moreover, advancements in material science and metallurgy have led to the development of innovative alloys specifically designed for high-precision castings. These alloys have improved fluidity and solidification characteristics, allowing for better replication of complex shapes and intricate details. Overall, while achieving high precision in metal casting may require careful process optimization and the use of advanced machinery, it is certainly possible to produce castings with exceptional precision using modern casting technologies.

Q:Can metal casting machinery produce castings with different mechanical properties?: Yes, metal casting machinery can produce castings with different mechanical properties. The mechanical properties of a casting, such as strength, hardness, ductility, and toughness, can be influenced by various factors during the casting process. One important factor is the choice of metal alloy used for casting. Different metal alloys have different compositions, which can result in castings with varying mechanical properties. For example, castings made from aluminum alloys can have high strength and good corrosion resistance, while castings made from cast iron can have high hardness and wear resistance. Additionally, the casting process itself can be adjusted to achieve specific mechanical properties. For instance, controlling the cooling rate during solidification can affect the microstructure of the casting, which in turn influences its mechanical properties. Rapid cooling can lead to a fine-grained structure, resulting in increased strength, while slower cooling can result in a coarser-grained structure with improved ductility. Furthermore, post-casting treatments can also be employed to modify the mechanical properties of castings. Heat treatment processes, such as annealing, quenching, and tempering, can be applied to castings to enhance their strength, hardness, or toughness. These treatments can alter the microstructure and thus the mechanical properties of the castings. In summary, metal casting machinery is capable of producing castings with different mechanical properties by carefully selecting the appropriate metal alloy, adjusting the casting process parameters, and applying post-casting treatments. This versatility allows for the production of castings with specific mechanical properties tailored to meet the requirements of various applications.

Q:What are the different types of skills and competencies required for a career in metal casting machinery?: To excel in the field of metal casting machinery and achieve success, a diverse range of skills and competencies is necessary. Various types of abilities and knowledge are essential for a career in metal casting machinery, including: 1. Technical expertise: An in-depth understanding of metal casting processes, encompassing mold creation, melting, pouring, and solidification, is crucial. This knowledge enables professionals to proficiently operate and maintain casting machinery. 2. Mechanical aptitude: Metal casting machinery involves intricate mechanical systems. Possessing a strong mechanical aptitude is vital for troubleshooting, repairing, and fine-tuning machinery to ensure optimal performance. 3. Problem-solving capabilities: Unforeseen issues can arise in metal casting, such as mold defects, casting flaws, or equipment malfunctions. The ability to swiftly identify problems and implement effective solutions is essential for reducing downtime and sustaining production efficiency. 4. Meticulousness: Precision and accuracy are paramount in metal casting. Attentiveness to detail guarantees the quality of cast parts and helps prevent defects that may compromise the integrity of the final product. 5. Physical endurance: Working with metal casting machinery often involves physically demanding tasks, including heavy lifting, prolonged operation of machinery, and extended periods of standing. Good physical stamina is necessary to handle these demands. 6. Safety consciousness: Metal casting machinery can be dangerous without adhering to proper safety protocols. Maintaining a strong awareness of safety procedures and diligently following them is essential to prevent accidents and uphold a secure work environment. 7. Effective communication: Metal casting machinery operators frequently collaborate with engineers, technicians, and other professionals as part of a team. Proficient communication skills are necessary for conveying information, sharing ideas, and coordinating efforts to ensure seamless operations. 8. Commitment to continuous learning: The field of metal casting and casting machinery constantly evolves with new technologies and techniques. Professionals in this field must possess a growth mindset and a willingness to continuously learn and adapt to remain abreast of industry advancements. By acquiring and honing these skills and competencies, individuals can embark on a prosperous career in metal casting machinery, contributing to the efficient and high-quality production of cast metal components.

Q:What are the different types of molding materials used with metal casting machinery?: There are several different types of molding materials that are commonly used with metal casting machinery. These materials are chosen based on their specific properties and suitability for the casting process. One of the most commonly used molding materials is sand. Sand molds are made by mixing sand with a binder material, such as clay, and then compacting it around a pattern. Sand molds are popular because they are relatively inexpensive, readily available, and can be easily formed into complex shapes. Additionally, sand molds have good thermal conductivity, allowing for efficient heat transfer during the casting process. Another type of molding material used in metal casting is ceramic. Ceramic molds are made from a mixture of clay, water, and other additives, which is then shaped and fired to create a rigid mold. Ceramic molds are preferred for high-temperature applications and can withstand the high temperatures of molten metal without deforming or cracking. They also provide excellent surface finish and dimensional accuracy. Investment casting, also known as lost wax casting, uses a different type of molding material. In this process, a wax pattern is coated with a ceramic slurry, which is then dried and heated to remove the wax. The resulting ceramic shell is then used as the mold for casting. Investment casting allows for intricate and detailed shapes to be cast, with excellent surface finish and dimensional accuracy. Additionally, there are other specialized molding materials used in metal casting, such as plaster, graphite, and resin-bonded sand. Plaster molds are used for casting metals with low melting temperatures, while graphite molds are used for high-temperature applications, such as casting alloys that are difficult to melt. Resin-bonded sand molds provide good dimensional accuracy and surface finish, making them suitable for precision casting. In summary, the choice of molding material in metal casting machinery depends on factors such as the type of metal being cast, the complexity of the desired shape, the temperature requirements, and the desired surface finish and dimensional accuracy. Sand, ceramic, investment, plaster, graphite, and resin-bonded sand are all common types of molding materials used in metal casting.

Q:How does metal casting machinery handle the removal of metal from molds?: Various methods are employed by metal casting machinery to handle the extraction of metal from molds. An example of a common technique is known as shakeout, where the mold is subjected to vibrations or shaking in order to release the cast metal. This process aids in the separation of the metal from the mold material, such as sand or ceramic, which is then discarded or recycled. Another method is knockout, which entails the utilization of mechanical force to eliminate the cast metal from the mold. This can be accomplished manually or with the assistance of pneumatic or hydraulic systems that apply pressure to dislodge the metal. Furthermore, certain metal casting machinery incorporates mold release agents to facilitate the extraction process. These agents are applied to the mold surface before casting, creating a thin film that reduces adhesion between the metal and the mold. Consequently, the metal can be effortlessly removed from the mold without causing any harm. Moreover, in advanced metal casting techniques like investment casting, the molds are composed of a material that can be easily fractured or dissolved. Once the metal has solidified, the mold is shattered or dissolved, thereby allowing for easy retrieval of the metal casting. In summary, metal casting machinery efficiently and safely handles the removal of metal from molds by employing a combination of mechanical force, vibration, mold release agents, and specialized mold materials.

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