Die Casting Machine for Zinc Alloy Casting

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 80 Sets Per Month set/month

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Specifications

1.zinc alloy casting

2.small die casting machine

3.Lead,zinc alloy

4.Reliable and safe

5.Efficiency

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:The height of machine 1.935 m nude packing of machine and wooden case of spares parts

Delivery Detail:15-20 days

Q: How are gating systems designed for metal casting machinery?: Playing a crucial role in the metal casting process, gating systems ensure the success of a casting by controlling the flow of molten metal into the mold cavity. To achieve optimal results, the design of gating systems for metal casting machinery involves careful consideration of various factors. To begin, the design process starts with an analysis of the casting requirements. This analysis involves determining the shape, size, and complexity of the casting, as well as the type of metal being used. These factors influence the selection of gating system components, including sprue, runner, and gates. Afterward, the location of the gating system is determined strategically. This placement allows for proper metal flow, minimal turbulence, and effective venting of gases. Factors such as mold design, parting line, and the ability to remove the casting from the mold without damaging it also come into consideration. Once the location is decided, the size and shape of the gating system components are determined. The size of the sprue and runner plays a crucial role in the flow rate of molten metal. It should be large enough to accommodate the required metal volume but should not be excessively large, as it may cause turbulence or metal cooling. The shape of the gating system components is equally important. To avoid metal turbulence and mold erosion, rounded shapes are preferred over sharp corners. Smooth transitions and gradual changes in cross-sections ensure a consistent and controlled flow of metal. Moreover, the design takes into account the number of gates required. Multiple gates are often used to achieve uniform metal distribution and reduce the risk of defects such as shrinkage or porosity. The size and shape of the gate are determined based on the desired filling pattern and the geometry of the casting. Additionally, the design considers factors such as metal temperature, pouring rate, and mold material. During the design process, simulation software and modeling techniques are often utilized to optimize the design and predict the flow of molten metal within the mold cavity. In summary, designing gating systems for metal casting machinery necessitates a comprehensive understanding of the casting process, the characteristics of the metal being used, and the desired casting outcome. It involves thorough analysis, strategic placement, and appropriate sizing and shaping of gating system components to ensure a successful and high-quality casting.

Q: How do you achieve desired mechanical and metallurgical characteristics with metal casting machinery?: Achieving desired mechanical and metallurgical characteristics with metal casting machinery involves a combination of several key factors and processes. Firstly, selecting the appropriate metal alloy and composition is essential. Different alloys have varying mechanical and metallurgical properties, so choosing the right one is crucial. Once the alloy is determined, the next step is to prepare the mold. Proper mold design and preparation are critical to achieve the desired characteristics. This includes considering factors such as the gating system, risers, and the overall geometry of the mold. These elements help control the flow of molten metal and prevent defects like shrinkage or porosity. Maintaining the correct pouring and solidification temperature is also crucial in achieving the desired characteristics. This ensures proper solidification, minimizing the formation of undesirable microstructures and defects. Additionally, controlling the cooling rate can influence the final mechanical properties of the casting. To further enhance the metallurgical characteristics, heat treatment processes such as annealing, quenching, or tempering may be applied. These processes can modify the microstructure and improve the mechanical properties of the casting. Furthermore, post-casting processes like machining, grinding, or surface treatments can be employed to achieve the desired surface finish, dimensional accuracy, and mechanical properties. Lastly, quality control measures like non-destructive testing, visual inspection, and mechanical testing are essential to ensure that the desired mechanical and metallurgical characteristics are achieved. These tests help identify any defects or deviations from the desired specifications and allow for adjustments or corrective actions to be taken. In summary, achieving the desired mechanical and metallurgical characteristics with metal casting machinery requires careful consideration of factors such as alloy selection, mold design, pouring temperature, cooling rate, heat treatment, post-casting processes, and quality control measures. By optimizing these factors, manufacturers can produce castings with the desired properties for various applications.

Q: How long does it take to set up metal casting machinery?: The time it takes to set up metal casting machinery can vary depending on several factors, including the size and complexity of the machinery, the experience of the operators, and the specific requirements of the casting process. In general, setting up metal casting machinery can take anywhere from a few hours to several days. For smaller machines or simpler casting processes, the setup time can be relatively quick. This may involve tasks such as assembling the machinery, connecting power and water supplies, and calibrating any necessary settings. With proper planning and organization, this setup process can be completed within a few hours. However, for larger and more complex machinery, the setup time can be more extensive. These machines often require additional steps, such as aligning various components, installing specialized tools or molds, and conducting thorough testing and calibration. Furthermore, operators may need to undergo training or familiarization with the specific machinery and casting process, which can also add to the setup time. Additionally, the specific requirements of the casting process itself can influence the setup time. Different casting methods, such as sand casting, investment casting, or die casting, may involve different setup procedures and equipment. The complexity of the desired product, including its size, intricacy, and material requirements, may also impact the setup time. It is important to note that efficiency and experience play a significant role in the setup time. Experienced operators who are familiar with the machinery and the casting process can often complete the setup more swiftly. Adequate planning, organization, and preparation of materials and resources can also help streamline the setup process. Overall, while it is challenging to provide a specific timeframe for setting up metal casting machinery, it typically ranges from a few hours to several days, depending on various factors.

Q: Can metal casting machinery handle the production of long continuous castings?: Yes, metal casting machinery can handle the production of long continuous castings.

Q: Can metal casting machinery be used for small-scale production?: Yes, metal casting machinery can be used for small-scale production. Metal casting machines are capable of producing a wide range of small-scale products, such as jewelry, decorative items, small parts, and prototypes. These machines are versatile and can be adjusted to accommodate various production volumes, making them suitable for small-scale manufacturing processes.

Q: What are the safety features in modern metal casting machinery?: Modern metal casting machinery is equipped with various safety features to ensure the well-being of operators and prevent accidents. Some of these features include emergency stop buttons, safety interlocks, guards, and shields to protect against moving parts and hot surfaces. Additionally, advanced sensors and monitors are installed to detect abnormalities and shut down the machinery if any unsafe conditions are detected. Training and safety protocols are also implemented to educate operators on proper usage and handling of the machinery.

Q: Can metal casting machinery be used for non-ferrous metals?: Yes, metal casting machinery can be used for non-ferrous metals. Metal casting machinery is designed to melt and shape various types of metals, including non-ferrous metals such as aluminum, copper, zinc, and brass. The process of metal casting remains largely the same regardless of the type of metal being used, with slight adjustments made to accommodate the specific characteristics of non-ferrous metals.

Q: What are the disadvantages of metal casting machinery?: Some disadvantages of metal casting machinery include the high initial cost of purchasing and setting up the equipment, the need for skilled operators to operate and maintain the machinery properly, and the limitations in terms of the size and complexity of the castings that can be produced. Additionally, metal casting machinery can be time-consuming and require significant energy consumption, and there is also a risk of emissions and waste generation during the casting process.

Q: What are the common cleaning methods used in metal casting machinery?: There are several common cleaning methods used in metal casting machinery to ensure the quality and integrity of the casted metal products. These methods include: 1. Shot Blasting: Shot blasting is a widely used cleaning method that involves propelling small metal shots or abrasive particles at high speeds to remove dirt, rust, scale, and other contaminants from the surface of the casted metal. It helps in creating a clean and smooth surface finish. 2. Sand Blasting: Sand blasting is another popular cleaning method that uses high-pressure air or steam to propel fine sand particles onto the surface of the metal. This process effectively removes rust, scale, paint, and other impurities, leaving a clean and prepared surface for further processing. 3. Ultrasonic Cleaning: Ultrasonic cleaning is a non-abrasive method that utilizes high-frequency sound waves to create tiny bubbles in a cleaning solution. These bubbles implode upon contact with the metal surface, effectively removing dirt, oil, grease, and other contaminants from intricate and hard-to-reach areas of the machinery. 4. Chemical Cleaning: Chemical cleaning involves the use of specific cleaning agents or solvents to dissolve and remove stubborn contaminants such as grease, oil, and carbon deposits from the metal surface. This method is often used for cleaning parts or components that cannot be easily cleaned using mechanical methods. 5. Heat Treatment: Heat treatment is sometimes used as a cleaning method in metal casting machinery. It involves subjecting the metal parts or components to high temperatures to burn off or vaporize any impurities or contaminants present on the surface. This process can also improve the mechanical properties of the metal. 6. Vapor Degreasing: Vapor degreasing is a cleaning method that uses a solvent to dissolve and remove oils, greases, and other contaminants from metal surfaces. The metal parts or components are immersed in a vapor degreaser, where the solvent vapors condense on the surface, effectively removing the contaminants. These are some of the common cleaning methods used in metal casting machinery. The specific method chosen depends on the type of metal being casted, the level of contamination, and the desired surface finish. Regular cleaning and maintenance of the machinery are crucial to ensure optimal performance and longevity.

Q: What are the different types of documentation and traceability systems used with metal casting machinery?: There are several types of documentation and traceability systems used with metal casting machinery to ensure the quality and integrity of the casting process. These systems help track and record important information related to the raw materials used, the manufacturing process, and the final product. Some of the different types of documentation and traceability systems used in metal casting machinery include: 1. Material Certification: This involves documenting the properties and composition of the raw materials used in the casting process. It includes certificates of analysis (COA) that provide information about the chemical composition, mechanical properties, and other relevant details of the materials. 2. Process Documentation: This involves documenting the various steps and procedures involved in the casting process. It includes work instructions, process control plans, and standard operating procedures (SOPs) that outline the specific requirements and guidelines for each stage of the process. 3. Inspection Records: This involves documenting the results of inspections and tests conducted during the casting process. It includes inspection reports, non-destructive testing (NDT) results, and quality control checks that ensure the casting meets the required specifications and standards. 4. Traceability Systems: These systems help track the movement and identification of each casting throughout the manufacturing process. They use unique identification codes or serial numbers to trace the casting from raw material procurement to final delivery. This allows for easy identification and retrieval of specific castings in case of any quality issues or recalls. 5. Quality Management Systems: These systems help ensure the overall quality and consistency of the casting process. They include quality control plans, quality assurance procedures, and documentation of corrective actions taken to address any quality deviations or non-conformities. 6. Certifications and Compliance: Metal casting machinery may require specific certifications or compliance with industry standards. Documentation related to these certifications, such as ISO 9001 or ASTM standards, ensures that the casting process meets the required quality and safety standards. Overall, these documentation and traceability systems play a crucial role in ensuring the quality, conformity, and traceability of metal castings. They help manufacturers maintain consistent quality and provide customers with the necessary information and assurance about the product they are receiving.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average