Aluminum Die Casting Machine with Price

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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Specifications

1.Aluminum die casting machine

2.certificate by bureau veritas

3.30 years history

4.Computer automatic

5.max.injection>6 m/s

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the machine size(L*W*H): 4.8*1.3*21.8 nude packing of machine and wooden case of spares parts etc.

Delivery Detail:in 10 days

Q: What are the common defects that can occur in continuous casting using metal casting machinery?: There are several common defects that can occur in continuous casting using metal casting machinery. These defects can impact the quality and integrity of the cast metal, leading to potential issues during subsequent processing or in the final product. Some of the most common defects include: 1. Segregation: Segregation occurs when the composition of the metal is not uniform throughout the cast. This can result in variations in mechanical properties, such as strength and ductility, which can compromise the performance of the final product. 2. Cracks: Cracks are one of the most critical defects in continuous casting. They can occur due to various reasons, including thermal stresses, improper cooling, or inadequate mold lubrication. Cracks can significantly weaken the cast metal and make it more susceptible to failure. 3. Inclusions: Inclusions are foreign substances, such as impurities or non-metallic particles, that become trapped within the cast metal. They can negatively affect the mechanical properties of the metal, leading to reduced strength, increased brittleness, or decreased corrosion resistance. 4. Surface defects: Surface defects, such as surface cracks, scale, or roughness, can occur during continuous casting. These defects can impact the appearance and aesthetics of the final product, as well as potentially compromise its functionality. 5. Shrinkage: Shrinkage defects can occur when the cast metal solidifies and contracts unevenly, resulting in voids or cavities within the structure. These defects can weaken the metal and make it more susceptible to failure under load. 6. Hot tears: Hot tears are internal cracks that occur during the cooling and solidification of the cast metal. They typically develop due to tensile stresses caused by non-uniform cooling or thermal gradients. Hot tears can compromise the structural integrity of the cast metal, leading to premature failure. 7. Misruns: Misruns occur when the molten metal fails to completely fill the mold cavity during casting. This defect can result from improper gating or inadequate pouring temperature. Misruns can lead to incomplete parts or sections, rendering them unusable. To minimize these defects, continuous casting processes should be carefully controlled and monitored. Parameters such as temperature, cooling rate, mold lubrication, and alloy composition should be optimized to ensure a defect-free cast. Regular inspections, quality control measures, and proper maintenance of the casting machinery are also essential in preventing and identifying defects at an early stage.

Q: What are the process optimization techniques for metal casting machinery?: There are several process optimization techniques that can be employed to enhance the efficiency and productivity of metal casting machinery. These techniques aim to minimize production costs, reduce waste, improve product quality, and increase overall equipment effectiveness. Some of the key techniques for process optimization in metal casting machinery include: 1. Design optimization: One of the primary steps is to optimize the design of the casting system, including the mold, gating system, and risers. By analyzing the flow patterns and thermal behavior, engineers can design an optimal system that ensures even distribution of metal and minimizes defects like porosity and shrinkage. 2. Process automation: Implementing automation in metal casting machinery can significantly improve efficiency. Automated systems can precisely control variables such as temperature, pressure, and timing, leading to more consistent and accurate casting results. Additionally, automation reduces human error and allows for continuous monitoring and adjustment of the process parameters. 3. Simulation and modeling: Advanced computer simulations and modeling techniques can provide valuable insights into the casting process. By simulating the behavior of molten metal, engineers can identify potential issues beforehand and make necessary adjustments to optimize the process. This helps in reducing trial and error, minimizing defects, and improving overall productivity. 4. Lean manufacturing principles: Applying lean manufacturing principles, such as 5S, value stream mapping, and just-in-time production, can eliminate waste and enhance the efficiency of metal casting machinery. By streamlining workflows, minimizing inventory, and optimizing production schedules, manufacturers can reduce lead times, improve resource utilization, and increase productivity. 5. Real-time monitoring and data analysis: Implementing advanced sensors and monitoring systems in metal casting machinery allows for real-time monitoring of critical parameters. This data can be analyzed to identify patterns, trends, and potential issues, enabling proactive decision-making and timely process adjustments. Continuous data analysis helps in improving process control, reducing downtime, and optimizing overall equipment effectiveness. 6. Continuous improvement initiatives: Encouraging a culture of continuous improvement within the organization is crucial for optimizing metal casting machinery processes. This can involve regular training programs, knowledge sharing sessions, and cross-functional collaboration to identify areas for improvement, implement best practices, and drive innovation. By implementing these process optimization techniques, manufacturers can enhance the efficiency, productivity, and profitability of metal casting machinery. These techniques enable manufacturers to produce high-quality castings with minimal defects, reduce production costs, and meet the increasing demands of the market.

Q: How is the molten metal poured into the mold using metal casting machinery?: In metal casting machinery, the molten metal is poured into the mold through a process called casting. The molten metal is first heated and liquefied, usually in a furnace. Once it reaches the desired temperature, it is transferred to a crucible, which acts as a container for the molten metal. The crucible is then positioned above the mold, and the metal is poured into the mold cavity through a sprue or a gating system. The metal fills the mold, taking the shape of the desired object. After the metal solidifies, the mold is opened, and the newly formed metal object is removed for further processing and finishing.

Q: What is the role of automation in metal casting machinery?: Automation plays a crucial role in metal casting machinery as it enables increased efficiency, precision, and productivity in the casting process. Automation reduces the reliance on manual labor, minimizing human error and improving overall product quality. It also allows for consistent and repeatable production, reducing variability in the casting results. Additionally, automation can enhance safety by removing workers from hazardous environments. Overall, automation in metal casting machinery significantly contributes to streamlining operations and achieving better outcomes in the casting industry.

Q: What are the different types of water conservation measures used in metal casting machinery?: Some common water conservation measures used in metal casting machinery include the use of closed-loop cooling systems, water recycling and reuse, installation of water-saving equipment such as low-flow nozzles and sprayers, and implementing proper maintenance practices to prevent leaks and minimize water waste.

Q: What are the different types of financing options for purchasing metal casting machinery?: There are several financing options available for purchasing metal casting machinery. These include traditional bank loans, equipment financing programs offered by manufacturers or dealers, lease financing, and equipment leasing. Each option has its own advantages and considerations, so it is important to carefully evaluate them based on factors such as interest rates, repayment terms, tax implications, and the specific needs and financial situation of the business. Ultimately, the best financing option will depend on the individual circumstances and goals of the buyer.

Q: How can defects be prevented or minimized in shell molding with metal casting machinery?: To prevent or minimize defects in shell molding with metal casting machinery, certain measures can be implemented. Here are several strategies that can be utilized: 1. Emphasizing proper tooling design: It is crucial to ensure the mold's design and construction are correct. The mold should be designed to facilitate consistent and uniform metal flow, thus reducing the likelihood of defects. 2. Utilizing high-quality materials: Opting for high-quality materials for both the shell mold and the metal being cast can significantly decrease the occurrence of defects. High-quality materials possess superior heat resistance, dimensional stability, and mechanical properties, thus minimizing the chances of defects like cracks or shrinkage. 3. Implementing strict process control: Vital to the casting process is the implementation of rigorous process controls. These controls involve monitoring and maintaining the appropriate temperature, pressure, and timings. By adhering to precise process parameters, defects such as porosity or surface defects can be minimized. 4. Ensuring optimum pouring temperature: The proper control of pouring temperature is essential. If the metal is poured too hot, it can result in defects like metal burning through the shell mold or excessive shrinkage. Conversely, pouring metal at a lower temperature can lead to inadequate mold filling, resulting in incomplete castings. 5. Allowing sufficient cooling and solidification time: Providing ample time for the cast metal to cool and solidify is crucial. Rushing this process can cause defects such as hot tearing or dimensional inaccuracies. By allowing sufficient cooling and solidification time, the metal can solidify uniformly, thus reducing the chances of defects. 6. Regular maintenance and cleaning: The regular maintenance and cleaning of the machinery and tools employed in shell molding are imperative. The presence of any debris, residue, or worn-out components can lead to casting defects. Proper cleaning and maintenance ensure the machinery operates optimally, thus reducing the occurrence of defects. 7. Employing a skilled workforce: The employment of a skilled and well-trained workforce is paramount. Operators should possess a comprehensive understanding of the shell molding process and the ability to identify and rectify potential defects. Their expertise can help prevent defects by detecting and addressing any issues that may arise during the casting process. By implementing these preventive measures, defects in shell molding with metal casting machinery can be effectively minimized, resulting in high-quality castings with improved dimensional accuracy and mechanical properties.

Q: What are the troubleshooting techniques for metal casting machinery?: When troubleshooting metal casting machinery, there are several techniques that can be employed to identify and address any issues that may arise. Here are some common troubleshooting techniques for metal casting machinery: 1. Inspect and clean the equipment: Start by visually inspecting the machinery for any signs of damage, loose parts, or debris that may be obstructing its function. Clean the equipment thoroughly, removing any dirt, dust, or residue that could affect its performance. 2. Check power supply and connections: Ensure that the machinery is properly connected to a reliable power source and that all electrical connections are secure. Verify that the power supply meets the required voltage and amperage specifications. 3. Examine fluid levels and quality: Check the levels and condition of any fluids used in the casting process, such as lubricants or coolants. Low levels or contaminated fluids can lead to equipment malfunction or poor casting quality. 4. Monitor temperature and pressure: Maintain proper temperature and pressure levels throughout the casting process. Use appropriate gauges or sensors to monitor these parameters and adjust as necessary. 5. Verify correct settings and parameters: Review the machine's settings and parameters, including speed, time, temperature, and pressure settings. Ensure that they are correctly configured to meet the requirements of the casting process. 6. Analyze error codes or warning messages: If the machinery is equipped with an error code or warning message system, consult the manufacturer's manual or documentation to interpret and address any displayed alerts. 7. Conduct test runs and experiments: Perform test runs or experiments with non-critical materials to assess the machinery's performance. This can help identify any irregularities or inefficiencies in the casting process. 8. Seek expert advice: If troubleshooting efforts are unsuccessful or if the issue is beyond your expertise, seek guidance from a qualified technician or the machinery's manufacturer. They can provide specialized knowledge and assistance in resolving complex problems. Remember to prioritize safety and follow appropriate procedures when troubleshooting metal casting machinery. Regular maintenance and preventive measures can also help minimize the occurrence of issues and ensure smooth operation.

Q: What are the common cleaning methods used in metal casting machinery?: The common cleaning methods used in metal casting machinery include sandblasting, shot blasting, chemical cleaning, and mechanical cleaning.

Q: How do you ensure proper pouring and filling of molds with metal casting machinery?: To ensure proper pouring and filling of molds with metal casting machinery, several steps can be followed. Firstly, the mold should be clean and free from any debris or contaminants that may affect the casting quality. Secondly, the metal temperature should be closely monitored to ensure it is at the optimal pouring temperature, allowing for proper flow and filling of the mold. Additionally, the pouring process should be controlled and steady to avoid any turbulence or splashing that could cause defects. It is also important to consider the design of the gating system, ensuring it allows for smooth and even distribution of the metal into the mold. Finally, proper training and supervision of operators is essential to ensure they follow the correct procedures and techniques for pouring and filling molds accurately.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average