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Silica has seven crystallization type variation and an amorphous type variant.These variations can be divided into two categories: the first kind of variation is quartz, scales, quartz and cristobalite vary their crystal structure, transformation between each other slowly,The second variation is the variation of subspecies ─ ─ alpha, beta, and gamma type their structure similar to that of mutual transformation between faster.In theory, the mutual transformation relationship between them is shown in figure 1.
Silica brick
Raw materials for manufacturing of silica brick of silica.Silica raw materials of SiO2 content is higher, the higher refractoriness.The most harmful impurity is Al2O3, K2O and Na2O, they severely reduce refractoriness of refractory products.Silica brick with SiO2 content not less than 96% of silica as raw material, adding mineralizer (such as iron scales, lime milk) and bond (e.g., molasses, sulfite pulp waste liquid), the mixing, molding, drying and firing practice etc.
Silica acid refractory material, has good resistance to the ability of acid slag erosion, refractoriness under load is as high as 1640 ~ 1670 ℃, long-term use of volume is stable at high temperatures.
Composed mainly of silica scales, quartz and cristobalite and a small amount of quartz and glass.Scale quartz, stones and residual quartz for crystal structure change in low temperature, the volume has great change, so the silica brick under the low temperature thermal stability is very poor.In use process, under 800 ℃ to slow heating and cooling, so as to avoid cracks.So should not be under 800 ℃ temperature leaps of kiln.The microstructure of coke oven silica brick as shown in figure 2.
Silica brick
Processes on the properties of silica brick and crystal transformation has close relationship with SiO2, therefore, true proportion of silica is an important quality index.General requirements under 2.38, the high quality silica brick should be below 2.35.Is the proportion of small, reflected in the brick scale number, quartz and cristobalite small amount of residual quartz and residual small linear expansion, thus less use of strength.
Silica brick is mainly used for laying the partition of the coke oven of coking chamber and combustion chamber, glass tank furnace kiln top, pool wall, calcining kiln of silicate products.Modern large-scale coke oven, in order to improve the production capacity, need thinning coke oven of coking chamber and combustion chamber wall, thus requiring the use of high density and high thermal conductivity silica brick.
- Q: Why is the new trend of the high thermal conductivity of silica brick
- The use of high thermal conductivity of silica brick, reducing coke fuel consumption, reduce emissions of pollutants such as NOx, with considerable economic benefits and social benefits, is the future direction of the new technology of using coke oven refractory.
- Q: Semisilica brick, clay brick, high alumina brick and what is the difference?
- This is a kind of refractory material is divided into three types: semisilica brick (A12O315 ~ 30%), clay brick (A12O330 ~ 48%), high aluminum brick (A12O3>48%).
- Q: Can iron oxide be used as refractory material?
- Is widely used in this area. Mentioned refractory material of high school textbooks generally refers to three two aluminum oxide (alumina), alumina is also used as a refractory material, refractory crucible, porcelain, artificial gemstones.
- Q: The high thermal conductivity of silica brick and traditional brick what is the difference?
- The scale quartz is a spear shaped double crystal structure, very compact and favorable to the increase of thermal conductivity. The high thermal conductivity of silica brick in improving thermal conductivity and other performance indicators and traditional coke silicabrick agreement.That is to say, the high thermal conductivity of silica brick all inherited the traditional advantages of coke oven silica brick, on the basis of further highlight the characteristics of high thermal conductivity
- Q: How to improve the thermal conductivity of the coke silicabrick rate?
- The content of SiO2 is 98.23% crystalline silica as raw material, with sulfite pulp liquid as binder, millscale and lime as mineralizer, by Jin Hongshi (TiO2) as additive, can improve the rate of thermal conductivity of silica brick for coke oven. When the rutile content is 1.5%, the coefficient of thermal conductivity of silica brick for coke oven is 2.66W/ (m.k).
- Q: What are the main constituents of refractory bricks?
- Clay brick and clay brick are mainly composed of mullite (25% ~ 50%), glass phase (25% ~ 60%) and square quartz and quartz (up to 30%). Usually with hard clay as raw material, pre calcined mature material, and then with soft clay, semi dry or plastic molding, the temperature at 1300~1400 C fired clay brick products. Can also be added a small amount of water, glass, cement and other binders to make non burning products and amorphous materials. It is a refractory brick commonly used in blast furnaces, hot blast furnaces, heating furnaces, power boilers, lime kilns, rotary kilns, ceramics and refractory bricks.
- Q: Why is the highest brick coke oven temperature measuring point temperature not exceeding 1450
- That is because the brick load softening point the maximum temperature is 1450 degrees.
- Q: The difference between clay refractory bricks and refractory brick in the application.
- Clay brick features good thermal shock resistance and low price, but high temperature performance is not well integrated, and the long-term use temperature is not higher than 1300 degrees. It is widely used in low temperature parts of various kilns.
- Q: Physical solid waste disposal
- Preparation of silica brick pug, a certain amount of waste silica brick used to add ingredients, for the purpose of expansion and stress reduction products when firing, reduce cracks, improve the rate of finished products.
- Q: The formula in the refractory brick, and firing curve, who knows?
- By silica powder, 81-85%, perlite 15-19%, plus the total weight of the main raw materials of the following accessories
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Silica Brick - High Quality Silica Bricks
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