Seamless steel tubes for petroleum cracking

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Seamless steel tubes for petroleum cracking

Standard：
GB9948 Chinese national standard
Application：
Served as for furnace tubes，heat exchange tubes and pipelines in petroleum and refinery plants
Model No．of major steel tubes：
1n 9n 1Er!rMn 1rhMn 1f：hM0 etC

Diamensional tolerances:

Types of steel tubes	Outer diameter		Wall thickness
Cold-rolled tubes	Tube sizes(mm)	Tolerances(mm)	Tube sizes (mm)	Tolerances(mm)
	＞30～50	±0.3	≤30	±10％
	＞50～219	±0.8％	≤30	±10％
Hot-rolled tubes	＞219	±1.0％	＞20	±10％

Mechanical properties：

Standard codes	Models of steel tubes	抗拉强度（MPa）	屈服强度（MPa）	伸长率（％）	冲击功（J）	布氏硬度（HB）	交货状态
GB9948	10	330～490	≥205	≥24	/	/	正火
	20	410～550	≥245	≥21	≥39	/	正火
	15CrMo	440～640	≥235	≥21	≥47	≤170	正火加回火
	1Cr2Mo	≥390	≥175	≥22	≥92	≤179	正火加回火
	1Cr5Mo	≥390	≥195	≥22	≥92	≤187	退火

Chemical composition:

Standard codes	Models of steel tubes	Chemical compositions（％）
Standard codes	Models of steel tubes	C	Si	Mn	P	S	Cr	Mo	Ni
GB9948	10	0.07～0.14	0.17～0.37	0.35～0.65	≤0.035	≤0.035	≤0.15	/	≤0.25
	20	0.17～0.24	0.17～0.37	0.35～0.65	≤0.035	≤0.035	≤0.25	/	≤0.25
	15CrMo	0.12～0.18	0.17～0.37	0.40～0.70	≤0.035	≤0.035	0.80～1.10	0.40～0.55	≤0.30
	1Cr2Mo	≤0.15	0.50～1.00	0.30～0.60	≤0.035	≤0.030	2.15～2.85	0.45～0.65	/
	1Cr5Mo	≤0.15	≤0.50	≤0.60	≤0.035	≤0.030	4.00～6.00	0.45～0.60	≤0.60

Q:What is the meaning of "DN" and "Phi" in the dimensioning of steel pipe diameter and how to apply the mark?: DN refers to the nominal diameter of the pipe, but this is neither the outside diameter nor the inside diameter, and the "Phi" means the outer diameter of the steel pipe. For example, the same nominal diameter of the steel pipe due to its different wall thickness, corresponding to the outer diameter is also different. As can be seen from the chart below:Project control table (commonly used) diameter pressure pipe standard pressure pipe standard pressure pipe standard specification DN- nominal diameter: diameter of large diameter series DN15- 22mm DN20- 27mm DN25- phi, Phi Phi Phi Phi 34mm, DN32- 42mm DN40- 48mm DN50- 60mm DN65-, Phi Phi 76 (73) mm, DN80- 89mm DN100- 114mm DN125- and Phi Phi Phi. 140mm DN150- 168mm DN200- 219mm DN250- phi, Phi Phi Phi Phi 273mm, DN300- 324mm DN350- 360mm DN400- 406mm DN450- 457mm DN500- and Phi Phi Phi Phi, 508mm DN600- 610mm, DN15- 18mm series of small diameter Phi Phi Phi, DN20- 25mm DN25- 32mm DN32- 38mm DN40- 45mm DN50- Phi Phi, Phi Phi Phi 57mm DN65- 73mm, DN80- 89mm DN100- 108mm, DN125- 133mm DN150- 159mm DN200- and Phi Phi Phi Phi, 219mm DN250- 273mm DN300- 325mm DN350- 377mm, Phi phi,

Q:Can steel pipes be used for underground cooling systems?: Yes, steel pipes can be used for underground cooling systems. Steel pipes are commonly used in various applications, including underground cooling systems, due to their durability, strength, and resistance to corrosion. They can effectively handle the high pressure and temperature demands of cooling systems. Additionally, steel pipes can be welded or threaded together, allowing for easy installation and maintenance. However, it is important to ensure that the steel pipes are properly coated or insulated to prevent corrosion and maintain efficiency in heat transfer.

Q:What are the different methods of coating steel pipes?: There are several methods of coating steel pipes, including fusion bonded epoxy (FBE) coating, polyethylene (PE) coating, polyurethane (PU) coating, and cement mortar lining. These coatings are applied to protect the steel pipes from corrosion, increase their lifespan, and improve their performance in various applications.

Q:How are steel pipes protected from damage during transportation?: Various methods are used to protect steel pipes from damage during transportation. One commonly employed technique involves applying protective coatings to the pipes. Materials like epoxy, zinc, or polyethylene are often used for this purpose, creating a barrier between the pipe and external elements. These coatings effectively prevent corrosion and damage during transit. In addition, steel pipes are frequently bundled together and secured using straps or bands. This bundling ensures that the pipes remain in place and prevents any shifting or rolling during transportation. Furthermore, padding or cushioning materials, such as foam or rubber, may be utilized to provide extra protection and reduce the risk of damage from impact or vibration. Sometimes, steel pipes are placed in crates or containers to provide further safeguarding. Crates are designed to snugly fit the pipes, offering a secure enclosure that shields against external forces. On the other hand, containers create a protective environment for the pipes, shielding them from the elements and potential impacts. To guarantee the safe transportation of steel pipes, proper handling and loading techniques are crucial. Pipes should be lifted and loaded onto transport vehicles with care, utilizing suitable equipment like cranes or forklifts to minimize the risk of damage. It is also essential to properly secure the pipes within the transport vehicle to prevent any movement or potential damage during transit. Overall, a combination of protective coatings, bundling, padding, and secure packaging or loading techniques is employed to ensure the safety of steel pipes during transportation. These measures guarantee that the pipes arrive at their destination in optimal condition, ready for use in various applications.

Q:How are steel pipes used in power plants?: Steel pipes are extensively used in power plants for various applications. One of the primary uses of steel pipes in power plants is for transporting fluids and gases. These pipes are used to carry water, steam, and fuel (such as oil or gas) throughout the power plant. The high strength and durability of steel make it an ideal material for these pipes, as they can withstand high pressure and temperature conditions. Steel pipes are also used in power plant boilers. They form an integral part of the boiler system, where they carry hot gases and steam. These pipes are designed to withstand extreme heat and pressure, ensuring the safe and efficient operation of the boiler. Additionally, steel pipes are used in the cooling systems of power plants. Water is circulated through these pipes to cool down the equipment, such as turbines and condensers. The pipes are designed to withstand corrosion from the cooling water and maintain the required flow rate and pressure. Furthermore, steel pipes are used in the construction of power plant structures. They are used for the fabrication of support structures, such as frames, platforms, and walkways. Steel pipes provide excellent structural integrity and can withstand heavy loads, making them suitable for such applications. In summary, steel pipes play a vital role in power plants by transporting fluids and gases, serving as a part of the boiler system, facilitating cooling processes, and providing structural support. Their strength, durability, and resistance to extreme conditions make them an essential component in the operation of power plants.

Q:How do steel pipes withstand pressure?: Steel pipes are able to withstand pressure due to their high strength and durability. The material properties of steel, including its tensile strength and resistance to deformation, allow it to withstand the internal forces caused by pressure without experiencing significant distortion or failure. Additionally, the seamless construction of steel pipes ensures that there are no weak points or joints that could compromise their ability to withstand pressure.

Q:What is the standard length of steel pipes?: The standard length of steel pipes varies depending on the industry and application, but common lengths range from 10 to 40 feet.

Q:What are the different methods of joining steel pipes together?: There are several methods of joining steel pipes together, including welding, threading, flange connection, and mechanical coupling.

Q:How to descaling galvanized steel pipe?: Is red rust or white rust, red rust is the base material rust, white rust is Zinc Coating Rust

Q:What is the difference between hot-dip galvanizing and electroplating for steel pipes?: Steel pipes can be protected from corrosion using hot-dip galvanizing or electroplating, but these methods have distinct differences. With hot-dip galvanizing, the steel pipes are immersed in molten zinc, creating a strong bond with the steel. This results in a thick and durable zinc coating that effectively prevents corrosion. The entire surface of the pipe, both inside and outside, is uniformly covered, making hot-dip galvanizing ideal for comprehensive protection. Electroplating, on the other hand, involves depositing a thin layer of metal, usually zinc, onto the steel surface using an electric current. Unlike hot-dip galvanizing, electroplating does not form a metallurgical bond between the zinc and steel. Instead, it forms a mechanical bond, which is weaker and less long-lasting. The electroplated zinc layer is also thinner, offering less corrosion protection compared to hot-dip galvanizing. The application process is another point of differentiation. Hot-dip galvanizing requires immersion in molten zinc, which can be time-consuming. Electroplating, on the other hand, uses an electrolytic cell for zinc coating application, which is faster and more efficient. In conclusion, the thickness, durability, and bonding mechanism between zinc and steel distinguish hot-dip galvanizing from electroplating for steel pipes. Hot-dip galvanizing provides a thicker, longer-lasting coating with a metallurgical bond, making it superior for extended corrosion protection. Electroplating, however, creates a thinner coating with a mechanical bond, suitable for applications where a less robust level of corrosion resistance is acceptable.

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