medium frequency induction furnace induction melting furnace 1 ton induction furnace

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Product Description:

Packaging & Delivery

Packaging Detail:plywood case and nude; wodden box; the packaging condition will be designed according to the real application and the customer's requirement. we will ensure the maximum safety of the equipment.
Delivery Detail:20 days after receipt of the payment

Specifications

1. Stable Performance
2. Fast Melting, no pollution
3. responsible for debugging and installation
4. MPU-6/11 control board

Induction Furnace

Introduction

The induction furnace is mainly used for making steel and consist of devices like refractory-lined vessel and electrodes. electrodes are normally round in section and comes in segments with threaded couplings, so that as the electrodes wear, new segments can be added. the arc forms between the charged material and the electrode. the charge so formed is heated both by current passing through the charge and by the radiant energy evolved by the arc.

this type of furnace is widely used in latest foundries especially iron where now couplas are replaced by induction furnaces to melt cast iron. the use of couplas result in the emission of lots of dust and other pollutants but the use of induction furnace has minimized this problem to a larger extent. induction heating furnace comes in various sizes and configuration. however induction furnace has it's own limitation. the induction process used in foundries lacks refining capacity. charge materials must be clean of oxidation products and of a known composition, and some alloying elements may be lost due to oxidation (and must be re-added to the melt).

induction furnace capacities range from less than one kilogram to one hundred tonnes capacity, and are used to melt iron and steel, copper, aluminum, and precious metals. the one major drawback to induction furnace usage in a foundry is the lack of refining capacity; charge materials must be clean of oxidation products and of a known composition, and some alloying elements may be lost due to oxidation (and must be re-added to the melt).

the frequency of operation of induction furnace also vary. usually it depend on the material being melted, the capacity of the furnace and the melting speed required. a high frequency furnace is usually faster to melt a charge whereas lower frequencies generate more turbulence in the metal, reducing the power that can be applied to the melt.

when the induction furnace operates it emits a hum or whine (due to magnetostriction), the pitch of which can be used by operators to identify whether the furnace is operating correctly, or at what power level.

following are the features of induction furnace:

  • highest chemical durability.

  • lowest alloy losses.

  • leading to highest metal quality with respect to impurities.

  • high refractoriness.

  • available in various sizes.

  • comes in different capacities.

applications
these furnace are designed from various applications. for applications such as adhesive curing and paint drying, the parts are simply inserted into the heating chamber and the furnace is activated. following are the application of induction furnace

  • curing

  • drying

  • copper

  • brazing

  • soldering

  • melting

  • stainless steel

  • iron castings

  • foundries

Technical data

melting ]

model

rated capacity (T)rated power (KW)frequency (KHZ)input votlage (V)MF voltage(V)furance voltage (V)work temp.(°C)melting rate (T/H) melting time (MIN) power consumption (KWH/T) water cooling capacity
WR-GWT-0.015 0.01530 1 380 750 7501300 0.15 20 4503
 WR-GWT-0.03 0.03 60 1 380 750 750 1300 0.1 20 450 3
 WR-GWT-0.050.05 60 1 380 750750 1300 0.1 35 450 5
 WR-GWT-0.010.1 80 1 380 750 1500 1300 0.13 40 420 5
 WR-GWT-0.15 0.15 1001 380 7501500 1300 0.17 40 400 5
 WR-GWT-0.30.3 160 1 380 12002500 1300 0.3 60 390 7
 WR-GWT-0.5 0.5 250 1 380 1200 2500 1300 0.5 60 3908
 WR-GWT-1 1 500 1 380 1200 2500 1300 1.2 50 380 12
WR-GWT-1.5   1.5 800 0.75 720 1200 2500 1300 1.8 50 380 15
 WR-GWT-2 2 1000 0.5 720 1200 2500 1300 2.5 50 370 20
 WR-GWT-3 3 1500 0.5 720 1200 2500 1300 3.3 55 370 35
WR-GWT-5 5 2500 0.3 720 1200 2500 1300 5.5 55 360 48
WR-GWT-8 8 3500 0.5 1000 1650 3400 1300 7 70 360 55
 WR-GWT-10 10 5000 0.25 1000 1650 3400 1300 12 60 350 60

Open Cooling Tower

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:  

Open cooling tower principle is that the circulating water spray, spray glass fiber filler, through the contact of water and air to reach the heat exchanger, and then there are fan driven by the tower air circulation, with water the hot air after the heat exchanger to bring out, so as to achieve the cooling.


Technical Parameter:

ModelFlowingDimensionPipe SizeFan AssemklyWeight
28°CLWHWater In/OutPowerNo.NetOperating
(m3/h)mmmmmmmmkw kgkg
FKN-3030150015003000652.2110001500
FKN-4040200020003000803112502200
FKN-50502000200035001003115002500
FKN-60602000200035001003118002800
FKN-70702500200037501004119003000
FKN-80802500200037501254120003500
FKN-1001003000200040001255.5122004000
FKN-1251253000200040001257.5125004500
FKN-150150480020004000100*24228005000
FKN-175175480020004000125*24230005500
FKN-200200480020004000125*25.5235005000

Colsed Cooling Tower

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:


Closed cooling tower using soft water closed loop, to avoid the pipeline because of the scaling gradually reduce the flow, or even obstruction caused by components overheating damage (such as tubes, SCR, IGBT power, reactors, capacitors, induction coil, etc.). The power supply is cooled with the furnace shunt.
Closed cooling tower equipment by the host, the expansion tank, circulation pump and the control cabinet. Host by the shell, heat exchangers, fans, sprinkler system, in addition to water heaters, water tank and pipeline valves and other parts.
The closed cooling tower has two modes of operation, namely: air-cooled, air-cooled + spray, the switching of the two modes according to the working conditions by the electronic control system requirements automatically to achieve energy saving.

Induction Furnace Transformer

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:


Intermediate frequency electric furnace rectifier transformer is provided for the intermediate frequency electric furnace dedicated transformer rectifier power supply, according to the load characteristics of the intermediate frequency electric furnace, the transformer harmonic current overload, good cooling effect.

Arc Furnace Transformer

medium frequency induction furnace induction melting furnace 1 ton induction furnace

Product Description:

Electric arc furnace transformer has the characteristics of ordinary transformer, but also to meet the special requirements of the steelmaking process, there is a certain overload capability and short circuit withstand mechanical strength. Regulation of the electric arc furnace transformer is divided into two kinds of load voltage regulation and excitation voltage. Load voltage regulation of the electric arc furnace transformer without series reactor. Excitation voltage of the electric arc furnace transformer structure is divided into two kinds with a series reactor and without the series reactor. Both structures can be at the highest secondary voltage to change the impedance, the former rely on the input series reactor and removal to change the impedance, while the latter is by changing the electric arc furnace transformer high voltage winding way of linking the change impedance.



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Q:What is the difference between industrial furnace masonry and ordinary masonry?
Of course, the difference is like the difference between a hog cap and a 100 story building. See the industrial furnace manual.
Q:What's the role of anchor bricks in industrial furnaces?
These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.
Q:What is the difference in structure between industrial furnace and boiler?
Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.
Q:What is industrial furnace masonry?
Pre construction and recording shall be carried out on complex and important parts of industrial furnaces,masonry of all kinds of masonry shall be made with staggered joint masonry.
Q:What is an industrial furnace pit?
The creation and development of industrial kilns play an important role in the progress of mankind. Chinese appeared more perfect in the Shang Dynasty copper smelting furnace, furnace temperature is up to 1200 DEG C, up to 0.8 meters in diameter kiln stove.
Q:What are the combustion equipments used in industrial boilers?
Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.
Q:Brief introduction to repair of industrial furnace
The industrial furnace is the main production equipment in the machinery industry. The repair of industrial furnace directly affects the quality, high yield, long life, low consumption and safe production of the furnace.
Q:What are the advantages of a vacuum furnace?
The utility model can completely eliminate the oxidation and decarburization of the workpiece surface in the heating process, and can obtain clean surfaces without deterioration layers. For cutting tools that grind only one side of grinding (such as twist grinding, the surface of the groove surface is exposed to the blade directly), the cutting performance is greatly improved.
Q:How to use industrial furnace equipment?
The protection device of the exposed transmission department shall be installed with the correct installation position. The structure is reasonable. The wire rope pulley of the furnace car shall be intact and undamaged. All the pulleys and sprockets on the furnace are in good condition, without defects and flexible in rolling.
Q:Selection of heat preservation material for industrial furnace
Ceramic fiber blanket can be used.Ceramic fiber blanket color white, regular size, set fire, heat insulation, insulation in one. Free from any binding agent.

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