High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of CNBM in China

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Tianjin
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TT OR LC
Min Order Qty:
11 m.t.
Supply Capability:
10000000 m.t./month

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1.Structure of Calcined Bauxite (High Alumina Oxide) Description

Bauxite (aluminous soil; Bauxite) is also called the alumina or bauxite, main ingredients are alumina, hydrated alumina containing impurities, is an earthy mineral. White or gray, brown and yellow or light red by iron.  From 4 to 3.9 g/cm3 density, hardness, 1 ~ 3 is not transparent, very brittle.  Very difficult to melt.  Insoluble in water,  soluble in sulfuric acid, sodium hydroxide solution. Mainly used for aluminium, refractory material. 

 Size 0-1mm,1-3mm,3-5mm,5-8mm,8-15mm,0-5mm,0-50mm, 100mesh,180mesh,200mesh,220mesh,250mesh,270mesh,325mesh; also we can process different specifications according to special requirement of customers.

2.Main Features of the Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum

hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there. By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns. 

3.Main usage of the Calcined Bauxite

(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc. 
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department. 
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties. 
(4) aluminum silicate refractory fiber. With light weight, high temperature resistance, good thermal stability, low thermal conductivity, heat capacity is small and the advantages of resistance to mechanical shock. Used in iron and steel, nonferrous metallurgy, electronics, petroleum, chemical, aerospace, atomic energy, defense and other industries. 
(5)  in magnesia and bauxite clinker as raw materials, add the appropriate binder, used for pouring ladle whole ladle lining has particularly good effects. 
(6)   manufacture alumina cement, abrasive materials, ceramic industry and chemical industry can be aluminum of various compound.

 

4. Calcined Bauxite Images

 

High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of  CNBM in China

High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of  CNBM in China

5. Calcined Bauxite Specification

 


Item

RL-65

 RL-55

RL-48




Al203,  %                 min

65

55

48




Fe2O3,  %               max

---

----

---




Refractoriness          min

1780

1760

1740




RUL                          min

1500

1470

1420




P.L.C.        %             1400 X 4h

0-0.4

0-0.4

0-0.4




A.P.             %              max

                                    22(24)




CCS         MPa             min

50

45

40


Thermal Shock Resistance  (water cooling)

                                   6




Item

LKBL-70

Si-Mullite Bricks

Anti-Alkaline Bricks

Al203,      %            

70

60

25-35

A.P.      %      

                       23

 20

                       25

CCS  MPa

70

80

20

P.L.C.°C

0.1-0.4

1500°C X 2h

---

±0.1

1350°C X 2h

RUL  °C

1500

1600

--

Thermal Shock  (1100°C water cooling)

30

20

10

 

 

6.FAQ of Calcined Bauxite

1). Q: Are you a factory or trading company?

A: We are a factory.

2). Q: Where is your factory located? How can I visit there?

A: Our factory is located in ShanXi, HeNan, China. You are warmly welcomed to visit us!

3). Q: How can I get some samples?

A: Please connect me for samples

4). Q: Can the price be cheaper?

A: Of course, you will be offered a good discount for big amount.

 

 

 

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Q:Who knows how many fire heat preservation material are there?
There are many kinds of fire proof materials. The major material used in construction industry is fire proof and thermal insulation material, mainly include vitrified micro bead insulation board, class A expanded bead fiber board, rock wool board, plastic extruded sheet, polyurethane insulation board
Q:What refractory material does cupola lining use
In order to improve the service life of the lower wall and the bottom leather, dense and high alumina brick can be used for masonry. The front furnace is composed of the bottom, the wall and the top. The top of the furnace is vaulted or hanging flat roof. The front furnace body is usually made of clay brick and high alumina brick, and the bottom work floor is rammed with ramming material. The material is the same as that of cupola furnace. The bridge and the front guard taphole, slag hole and other parts due to erosion by high temperature molten iron and slag erosion, lower service life, frequent repairs. Large blast furnace adopts hot blast or oxygen enriched blast, which has higher temperature and higher production capacity... The damage is faster, and it is hard to maintain production by using clay brick or high alumina brick. Should be used aluminum, carbon or corundum refractory silicon carbide castables pouring or tamping, so that the integrity of good, high strength, corrosion resistance, and therefore significantly improved service life, generally up to one year or so. Refractory materials, including chimneys and spark traps, are used in other parts of the cupola. The chimney and the cupola shaft directly connected with the shell made of steel plate, lined with ordinary clay brick, can also be used ordinary refractory castable pouring. The chimney is provided with a furnace heat exchanger, which can preheat the air to 300~500 DEG C, and the spark collector is used for catching the hot coke and dust particles brought out in the flue gas. The chimney at the top of the reflector (cover) by plate welding, can also be used to cast iron, its lining refractory coating or spraying paint.
Q:Can anyone tell me what is a high alumina refractory?
Refractories refer to a class of inorganic non-metallic materials whose refractoriness are no less than 1580 ℃. Refractoriness is the Celsius temperature when cone-shaped samples can resist high temperature without softening and melting down in the absence of a load. But it is not accurate to define refractory merely by judging that whether the refractoriness is no less than 1580 ℃. Currently, the materials whose physical and chemical properties allow them to be used in high temperature environments are called refractories. Refractory materials are widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, power and so on, among which the metallurgical industry is the largest demander in this regard, accounting for 50% to 60% of total output. Hope it will help you out!
Q:Who knows about the types of Dalian thermal insulating and refractory materials?
There are many Dalian thermal insulation materials, which can be divided into organic and inorganic thermal insulation materials. Materials include inorganic thermal insulation materials, polyfoam, mineral wool products, foam glass, expanded perlite insulation products, gelatine powder EPS grain heat insulating slurry, sprayed mineral wool, thermal insulation product of foam cements, and vacuum thermal insulation board.
Q:Who knows about the B-level fireproof insulation materials?
Organics, extruded sheet, polyphenyl board and phenolic resin. The fireproof performance of sea capacity module (fireproof and thermal insulation material) is B1-level with the heat conductivity coefficient of only 0.028w / m · k. It is a good choice. A-level: Rock wool, glass wool, silicate, aluminum silicate, calcium silicate, phenolic aldehyde, and foam glass. B-level: Rubber and plastic, extrusion molding, polyphenyl, PEF.
Q:How to calculate the thickness of choosing refractory? Such as steel ladle should choose what kind of refractory and using what thicknes?
The relative production is lower and material cost is higher, the lining of the refractory is thicker: 1, determine the weight of the refractory material according to the main structure of the bearing capacity, to prevent damage to equipment, fire-proof material damage after the surplus size and thickness of the thermal conductivity of refractory materials, the smaller the effective volume, production output, the cost of materials) to consider the selection of refractory material thickness. 3 from the point of usage (usage cycle, relative usage cycle is longer, because under the condition of invariable in the device's overall dimensions of the refractory lining thickness to determine several basic principles, according to the volume of the weight computation of refractories and refractory thickness, these items must be fully consider the pros and cons before decided. 2 according to maximum temperature that shell can withstand.
Q:What is the criterion of entry of refractory clay industry?
Chemical composition of refractory clay is one of the important factors affecting its quality. Al2O3 is the beneficial part of refractory clay, and it mainly exists in aluminum hydroxide minerals (diaspore, boehmite, gibbsite), and it also exists in aluminosilicate minerals (kaolinite, illite montmorillonite, etc.). In general, the content of Al2O3 in soft and semi-soft clay is 30% to 45%, the hard clay is 35% to 50%, and high alumina clay 55% to 70%. Fe2O3 mainly exists in hematite, magnetite, goethite and siderite, and is the main harmful component of refractory clay. There is no evident law on the content of Fe2O3. The content in high alumina clay is 0.5% to 2.2%, hard clay is 0.5% to 2.5%, and the soft clay is generally 1.0% to 2.5%. K2O and Na2O are harmful impurities in refractory clay, which mainly exist in illite and mica and other minerals, and the content varies greatly. CaO and MgO, etc., although they are harmful impurities, but the content is generally small.
Q:Refractory inquiries
Acid refractory materials are commonly used brick and clay brick. Silica is silica containing more than 93% silica products, raw materials used in silica, silica and other waste, the acid resistance of slag erosion ability, high load softening temperature, volume shrinkage after repeated burning, or even a slight expansion; but it is vulnerable to the erosion of basic slag, low thermal shock resistance. The brick is mainly used for thermal equipment of glass furnace, coke oven, acid furnace etc.. Clay brick with refractory clay as the main raw material, containing 30% to 46% of alumina, weak acid refractory material, heat shock resistance, resistance to acid slag, widely used
Q:How to distinguish the construction fire-proof material rating?
According to national standard GB8624-97,combustion performance of building materials are divided into the following levels: Class A: Incombustible building material: Material that almost never burn. Class B1: Nonflammable building material: Nonflammable materials have good effect of flame resistance. In case of fire it in the air or at high temperature it is difficult to catch fire and spread, and when the fire source is removed, the combustion can stop immediately. Class B2: Combustible building material: Combustible materials have good effect of flame resistance. In case of open fire in the air or at high temperature, it will immediately burst into flames and spread the fire quickly, such as wooden column, timber roof truss, wooden stairs, etc. Class B3: Flammable building material: No flame-retardant effect, highly flammable, high risk of fire. According to national standard, the fire rating of PVC floor must be class B1.
Q:What's the maximum temperature that the high-temperature resistant refractory ceramic fiber cotton can endure?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, and the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: It has high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.

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