• API 5L 3PE COATED STEEL PIPE System 1
API 5L 3PE COATED STEEL PIPE

API 5L 3PE COATED STEEL PIPE

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Packaging & Delivery

Packaging Detail:Plastic plugs in both ends Hexagonal bundles of max. 2000kg with several steel strips Two tags on each bundle Wrapped in waterproof paper PVC sleeve and sackcloth with several steel strips Plastic caps
Delivery Detail:within 45 days after confirmation


Specifications

API 5L PSL1/PSL2 Gr.B/X42/X52/X56/X60/X65/X70/X80 3PE/FBE Coated Line Pipe
OD: 2"-30",
WT:0.250"-4"
L:random,fixed,SRL,DRL

Application

Used for construction of long distance pipelines for combustible liquids and gases, nuclear station pipelines, heating system pipelines, general-purpose pipelines, vessels manufacturing, mechanical engineering and instrumental engineering.


DISTINCTIVES FEATURES

A) The External surface is shot-blasted (Sa 2 1/2) by removing millscale and rust, obtaining metal surface to facilities the adhesion.
B) The pipe is heated in a electric or gas oven at a controlled temperature.
C) The adhesive is then applied by hot meit or copolymer. It binds the polythylene to the steel.
D) Immediately afterwards, the extruded polyethylene/polyprophylene is coated on the pipe.
E) After application of the polyethylene/polyprophylene, the pipe is coated by spraying water.


Process


SEAMLESS

HOT ROLLED

COLD DRAWN


WELDED

ERW (Electric Resistance Welded)

HFI (High Frequency Induction)

EFW(ELECTRIC FUSION WELDED TUBE)

LSAW (Longitudinal Submerge-arc Welded) UO(UOE),RB(RBE),JCO(JCOE)

DSAW (Double Submerged arc welded)

SAW (Spiral Welded)

SSAW (Spiral Submerged-arc Welded)


Quality Standard


SEAMLESS PROCESS

GB/T 8163 Seamless steel tubes for liquid service

ASTM A106 Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

DIN 1629 SEAMLESS CIRCULAR TUBES OF NON ALLOY STEELS WITH SPECIAL QUALITY REQUIREMENTS

API 5L Line Pipe


WELDED PROCESS

ERW HFI , EFW, LSAW, DSAW

GB/T3091 Welded steel pipe for low pressure liquid delivery

GB/T9711 Petroleum and natural gas industries--Steel pipe for pipelines

EN10217 Welded steel tubes for pressure purposes.

IS 3589 Steel tubes for water and sewage

IS 1978-1982 Steel tubes for use in transportation of oil; gas & Petroleum products

BS 1387 Steel Tubes for use for Water, Gas, Air and Steam

ASTM A53 Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

DIN 2458 WELDED STEEL PIPES AND TUBES

API 5L Line Pipe


SAW SSAW

SY/T5037 Spiral submerged arc-welded steel pipe for pipelines for low pressure field fluid service

SY/T 5040 Spiral submerged arc-welded steel pipe piles

CJ/T 3022 Spiral submerged-arc welded steel pipe for municipal heat supply

IS 1978 Steel tubes for use in transportation of oil; gas & Petroleum products

API 5L Line Pipe


Coating Standard

ANSI/AWWA C104/A21.4 American National Standard for Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water

ISO 21809 Petroleum and natural gas industries -- External coatings for buried or submerged pipelines used in pipeline transportation systems

DIN 30670 Polyethylen coatings of steel pipes and fittings


Steel Grade


SEAMLESS PROCESS

GB/T 8163 10# 20# 35# 45# 16MN(Q345B)

GB 3087 10# 20# 35# 45# 16MN(Q345B)

GB 5310 20G 12Cr1MoV 12Cr1MoVG 12CrMoG

ASTM A106 Gr A Gr B Gr C

DIN 1629 St 37.0 St 44.0 St 52.0

API 5L A B X42X46 X52 X60 X65 X70 X80


WELDED PROCESS

GB/T3091 SY/T5037 SY/T 5040CJ/T 3022

Q195 Q215 Q235 Q275 Q295 Q345 08F 08 08AL 08F 10F 10 HG5 DF08 SPHC M8

BS 1387 EN10217 S185 S235 S235JR S235 G2H S275 S275JR S355JRH S355J2H St12 St13 St14 St33 St37 St44 ST52

ASTM A 53 Gr. A Gr B Gr C Gr.D

API 5L A B X42 X46 X52 X56 X60 X65 X70

GB/T9711 L175 L210 L245 L290 L320 L360 L290 L320 L360 L390 L415 L450 L485 L555


Size


SEAMLESS PROCESS

Outer Diameter Hot finish 2" - 30" Cold drawn 0.875" - 18"

Wall Thickness Hot finish 0.250" - 4.00" Cold drawn 0.035" - 0.875"

Length Random Length Fixed Length SRL DRL


WELDED PROCESS

ERW HFI EFW

Outer Diameter 6mm-610mm (1/16"-24")

Wall Thickness 0.3mm-22mm

Length 0.5mtr-20mtr


LSAW DSAW

Outer Diameter 219mm-1820mm

Wall Thickness 5.0mm-50mm

Length 6mtr-18mtr


SAW SSAW

Outer Diamter 219.1mm - 4064mm (8" - 160")

Wall Thickness 3.2 mm - 40mm

Length 6mtr-18mtr


End

square ends (straight cut saw cut and torch cut);

beveled for welding (All line piping is square cut to the tolerance specified and bevelled to ANSI B16.25. An angle of 30º (-0º +5º) and a landing of 16 mm ±08 mm is applied. Schedule 160 material is supplied without bevelling.)


Surface Lightly oiled Hot dip galvanized Electro galvanized Black Bare Varnish coating/Anti rust oil Protective Coatings (Coal Tar Epoxy Fusion Bond Epoxy 3-layers PE)


Test Chemical Component Analysis Mechanical Properties (Ultimate tensile strength Yield

strength Elongation) Technical Properties (Flattening Test Bending Test Hardness Test Blow Test Impact Test etc.) Exterior Size Inspection Hydrostatic Test(The standard pressure is limited to 207 MPa (3000 psi)) X-ray Test.


Mill Test Certificate EN 10204/3.1B

Third party inspection SGS BV Lloyds etc.


Q:Can steel pipes be used for offshore oil and gas platforms?
Yes, steel pipes can be used for offshore oil and gas platforms. Steel pipes are commonly used in offshore oil and gas platforms due to their durability, strength, and resistance to harsh marine environments. These pipes are typically made of high-grade steel alloys that can withstand the extreme pressures and temperatures associated with offshore drilling and production activities. Furthermore, steel pipes are versatile and can be easily welded, allowing for the construction of complex pipeline networks on offshore platforms. Additionally, steel pipes can be coated with protective coatings such as epoxy or anti-corrosion coatings to enhance their resistance to corrosion and extend their lifespan in the offshore environment. Overall, steel pipes are a reliable and widely used choice for transporting oil and gas on offshore platforms.
Q:How are steel pipes made?
Steel pipes are made through a process called pipe manufacturing, which involves multiple steps. Firstly, raw steel is melted in a furnace and then subjected to continuous casting to form a solid billet. This billet is then heated and pierced to create a hollow tube called a shell. Next, the shell is rolled and stretched to the desired diameter and thickness using a series of rollers. The pipe is then subjected to a process called welding, where two edges of the shell are fused together to create a seamless or welded pipe. Finally, the pipe undergoes various finishing processes such as cutting, straightening, and inspection before being ready for use.
Q:What are the factors to consider when selecting the right steel pipe for a specific application?
When selecting the right steel pipe for a specific application, there are several factors to consider. These include the type of fluid or gas that will flow through the pipe, the temperature and pressure conditions of the application, the size and diameter requirements, the level of corrosion resistance needed, the cost and availability of the steel pipe, and any specific industry standards or regulations that must be followed.
Q:Can steel pipes be used for underground utility lines?
Yes, steel pipes can be used for underground utility lines. Steel pipes are commonly used for various underground applications, including utility lines for water, gas, and sewage. They are durable, strong, and resistant to corrosion, making them suitable for long-term use in underground environments. Additionally, steel pipes can be easily welded and connected, allowing for efficient installation and maintenance.
Q:Can steel pipes be used for pharmaceutical manufacturing?
Steel pipes are an excellent choice for pharmaceutical manufacturing. They are commonly utilized across various industries, including pharmaceuticals, because of their durability, strength, and ability to resist corrosion. In pharmaceutical manufacturing specifically, steel pipes serve primarily as conduits for fluid transportation. This includes the safe transfer of chemicals, solvents, and other essential materials. Additionally, steel pipes are utilized for the distribution of crucial utilities like process water, steam, and more. Stainless steel pipes, in particular, are highly favored in pharmaceutical manufacturing due to their exceptional resistance to corrosion, as well as their ability to withstand high temperatures and pressures. Furthermore, the smooth surfaces of stainless steel pipes prevent the accumulation of particles, making them easy to clean and sterilize. This is crucial in maintaining the stringent cleanliness and hygiene standards required in pharmaceutical production. Overall, steel pipes offer a reliable and suitable solution for pharmaceutical manufacturing, meeting the industry's strict cleanliness and hygiene standards while also providing robustness and corrosion resistance.
Q:How do you repair a damaged steel pipe?
To repair a damaged steel pipe, the first step is to identify the extent of the damage. If the damage is minor, it can be fixed using a pipe repair clamp or a stainless-steel wrap. For larger damages, a cut and replace method may be necessary, where the damaged section is cut out and replaced with a new piece of pipe. In some cases, welding or soldering techniques may be required. It is important to consult with a professional plumber or pipe repair specialist to ensure the correct repair method is used for the specific situation.
Q:What are the advantages of using steel pipes?
There are several advantages of using steel pipes. Firstly, steel pipes are extremely durable and have a long lifespan, making them a cost-effective choice for various applications. Secondly, steel pipes have high resistance to corrosion, making them suitable for use in harsh environments and underground applications. Thirdly, steel pipes have high strength and can withstand heavy loads, making them ideal for transporting fluids and gases under high pressure. Additionally, steel pipes are versatile and can be easily welded, threaded, or bent to fit specific requirements. Lastly, steel pipes are recyclable, making them an environmentally friendly choice.
Q:Can steel pipes be used for underground sprinkler systems?
Indeed, underground sprinkler systems can utilize steel pipes. Renowned for their durability and strength, steel pipes prove to be a fitting choice for underground applications. Their resistance to corrosion and ability to withstand high pressure and temperature render them suitable for conveying water to sprinkler heads. Nonetheless, it is crucial to acknowledge that steel pipes may necessitate supplementary coatings or protective measures to prevent rusting and corrosion in the long run. Moreover, the cost factor should be taken into account as steel pipes may be pricier compared to alternative materials like PVC or polyethylene. All in all, steel pipes can serve as a feasible option for underground sprinkler systems, particularly in regions with more severe environmental conditions.
Q:How are steel pipes used in the manufacturing of automotive exhaust systems?
Steel pipes are commonly used in the manufacturing of automotive exhaust systems due to their durability, heat resistance, and ability to withstand corrosive gases. These pipes are utilized to transport and direct the exhaust gases from the engine to the rear of the vehicle. They are often bent and welded to create a complex system of pipes, mufflers, and catalytic converters, ensuring the efficient flow and treatment of exhaust gases while reducing noise levels.
Q:Can steel pipes be used for underground electrical conduits?
Yes, steel pipes can be used for underground electrical conduits. They are durable, strong, and provide excellent protection for the electrical wiring. However, it is essential to consider factors such as corrosion and grounding requirements before choosing steel pipes for underground electrical conduits.

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