Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace

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Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace

 

1.Structure of  Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace

 

Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube


2.Main Features of  Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace.

Steel Billets Manufactured by Continue Casting section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3.  Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace Images

 

Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace

Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace

 

 

 

 

 

4.  Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace Specification

 Steel Billets Manufactured by Continue Casting  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Alloyed Steel Billets or Blooms Manufactured by Continue Casting Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

The causes of surface transverse crack and prevent method have?

 Transverse cracks in the slab vibration mark the surface of the inner arc wave trough, is usually not hidden, crack depth can be up to 7 mm, width is 0.2 mm.Cracks in the existing body of the mesh area.The cause of general is disorder caused by the continuous casting process control.Such as: vibration mark too deep, Al, N content in steel, prompting particle (A1N) in the grain boundary precipitates, induced transverse crack;Billet straightening within the range of brittleness temperature 700 ~ 900 ℃;Secondary cooling is too strong, and so on. Continuous casting process and some measures to prevent the transverse crack in general are: mold using high frequency small amplitude;With smooth and weak cooling, secondary cooling and make the slab surface temperature greater than 900 ℃;Mould liquid level is stable, and USES the good lubrication performance, low viscosity of protecting slag. In general, M - EMS has little effect on the transverse crack, but the end of the electromagnetic stirring (F - EMS) can make the slab surface temperature picks up, can make the transverse crack caused by vibration mark (small) in the next row, especially the air cooling zone, not force and continue to expand, especially for casting machine technology of straightening temperature may be lower than 900 ℃, more degradation effect


 

What is the advantage of the continue Casting steel billet comparing to the die casting steel billet?And how is the process?

Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel billet The production process 2. Improve the metal yield 3. Improve the quality of the billet 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption

Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.

 

 

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Q:What is the approximate cost of billet to cold rolling?
I think that the cost of steel billet plus manual consumption plus electricity and other costs divided by the finished product is greater than the cost per ton
Q:Billet heating furnace billet temperature reached, steel will be adhesion
As soon as the melting point is reached, the part melts before sticking. But heating will swell a lot, you need to leave enough space.
Q:Is the reaction of carbon and carbon dioxide a redox reaction?
The reaction of carbon and carbon dioxide is redox reaction.Turn left and turn right |Oxidation reduction reaction is a kind of reaction that changes the number of oxidation of elements before and after chemical reaction. The essence of redox reaction is the gain or loss of electrons or the offset of common electron pairs. The oxidation number of the element changes before and after the redox reaction.
Q:What is the difference between continuous casting billet and cast billet?
Mainly to see the process, general casting efficiency is low, but the quality is acceptable, with low level (open casting billet) has great advantages in surface quality; but with high-grade continuous casting line (full protection casting, electromagnetic stirring, liquid stopper control) compared both have a big difference in the crystal, oxidation, surface quality.
Q:Charcoal classification
Hard charcoal. By hardwood such as Fagaceae Quercus, Castanopsis trees, secondary birch and etc..Broad-leaved charcoal. Charcoal made from a mixture of hard and soft hardwood.Pine charcoal. Carbon fired from pine or other needle wood. In addition to bamboo and bamboo charcoal burning with shells, stones (coconut shell, peach stone charcoal etc.) wood raw material firing. Charcoal collected from household stoves in the cell known as carbon. If the charcoal is crushed and mixed with proper adhesive, and then pressed, formed and roasted, the deposit is made. According to the burning process of silica and carbon black.
Q:Who knows that the steel bar is always on the one side,
Do not worry, you can go to the hospital to check
Q:What about carbon 4 and carbon 5?
Carbon four is butane, which is made up of four carbon, divided into n-butane and isobutane.Carbon five is pentane, composed of five carbon, divided into pentane, isoamyl, and new pentane.A product of petroleum refining, usually consisting of alkanes with a greater number of carbon atoms.
Q:How to calculate the cost price of billet?
The ratio of slag to billet (63% fine powder) is about 3:1, which accounts for about 60%. of billet cost
Q:What does the billet of the steel plant refer to?
When rolling the long material, the square billet is poured, the rolled plate is cast, the rolling pipe is cast into round billet, and the rolled narrow strip steel is poured into the rectangular billet, etc..
Q:What is billet?
At present, the casting process has been basically eliminated.Mainly from the shape of two:Slab: the ratio of section width and height is larger, which is mainly used for rolling plate.Billet: cross section width, height equal, or difference is not big, mainly used for rolling steel, wire.

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